Polaris Sportsman 6x6 - Manual (Page 110)

107
MAINTENANCE AND LUBRICATION
Lights
Headlight Housing Replacement
1. Remove the Phillips screws from the bottom of the headlight pod
at each front corner.
NOTE: To aid in accessing these screws, it may be helpful to turn
handlebars to the left or right and use a very short
screwdriver. Removal of the front rack and cover may also
allow easier access.
2. Remove the three screws in the back of the headlight pod.
3. Lift the pod cover. Disconnect
the speedometer harnesses from
the speedometer and remove the
pod cover.
4. Unplug the headlamp from the
wiring harness.
5. Pull the headlight housing up to
release from the locking tabs.
6. Lift the adjusting knob up to
remove from the locking tabs.
7. Carefully pull the assembly up and out of pod.
8. Reverse the steps to install the new housing and reassemble the
pod.
NOTE: The distance from the headlamp parting line to the end of the
adjustment knob stop is 5 1/8″ (13 cm). See illustration.
9. Adjust the headlight aim by turning the adjusting knob.
5 1/8″
(13 cm)