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Maintenance and lubrication, Caution, Lubrication recommendations – Polaris Sportsman 6x6 User Manual

Page 83

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MAINTENANCE AND LUBRICATION

Lubrication Recommendations

Oil and Filter Change

CAUTION

Hot oil can cause serious burns to skin. Do not allow hot oil to

come into contact with skin.
If the ATV is left without oil in the system for extended periods,

the oil pump may lose its prime, which could result in engine

damage. Always replace the oil and filter within a few hours of

draining the oil. Do not allow the vehicle to be without oil

overnight.

Always change the oil and filter at the intervals outlined in the Periodic

Maintenance Chart beginning on page 70. Always change the oil filter

whenever changing oil.
1. Position the vehicle on a level

surface. Clean the area around the

drain plug at the bottom of the oil

tank and the bottom of the engine.

2. Run the engine for two to three

minutes, then turn it off.

3. Place a drain pan beneath the

oil tank and remove the drain

plug (1). Allow the oil to

drain completely.

4. Install a new sealing

washer (2) on the oil drain

plug.

NOTE: The sealing surfaces on the drain plug and the oil tank

should be clean and free of burrs, nicks or scratches.

5. Reinstall the drain plug and torque to 14-17 ft. lbs. (19-23 Nm).
6. Disconnect the lower oil delivery hose and remove the screen

fitting (3) from the oil tank. Clean and reinstall the fitting,

torquing to 25 ft. lbs. (34 Nm). Reattach the oil line.

NOTE: The fitting threads must be sealed with Loctitet PST 505 or

PTFE seal tape. The fitting must also line up with the mark

(4) on the rear side of the oil tank.

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