Land Rover DEFENDER LT77S User Manual

Page 37

MANUAL GEARBOX

NOTE: This will ensure zero layshaft

(0.001

in) pre-load once the

GEAR LEVER AND REMOTE HOUSING

bearing end float

and

not more than

ASSEMBLY

cover

and

gasket are fitted and bolts correctly

Fit quadrant to selector shaft with new roll pin.

NOTE: Push shaft forward, fit quadrant

ledge

to the left viewing

box

rear. Return shaft to neutral position.

3. Remove cover and selected washer and fit new

seal,

towards gearcase.

4. Fit mainshaft and layshaft selected washers and

gasket.

Wrap protective tape round input shaft splines.
Apply Hylomar PL 32 to bolt threads and secure
cover.

Layshaft selective washers.

Part number

FTC 0262
FTC 0264
FTC 0266
FTC 0268
FTC 0270
FTC 0272
FTC 0274
FTC 0276
FTC 0278
FTC 0280
FTC 0282
FTC 0284
FTC 0286
FTC 0288
FTC 0290
FTC 0292
FTC 0294

0296

2. With a new gasket, fit remote housing locating

over dowels.

NOTE: Ensure rollers locate

quadrant

fork.

Fit transfer gear change housing.

Reverse gear plunger adjustment.

Fit plunger with original shims and tighten bolts.

2. Slacken locknut, turn adjuster screw

so that

dimension "A"

approximately 12

in). Tighten locknut.

A-(-