Land Rover DEFENDER LT77S - Manual (Page 15)

MANUAL GEARBOX
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7. Clean and examine all components and renew
8. Assemble above parts reverse order using
NOTE: Ensure spring loaded pad is
properly located and that the lever is
fitted to the housing with the pad on the
opposite side t o the bias spring. Leave bias
spring adjusting screws slack until assembly
of
gearbox.
where necessary.
multi-purpose grease on gear lever.
Remote gear lever housing.
1. Release socket headed screw to remove
trunnion.
2. Remove circlip to release seating from trunnion.
3. Remove fifth gear locknut and stud.
4. Remove reverse gear plunger and shim.
I
5. Remove fifth gear spool guide.
6. Remove blanking plug.
7. Drift-out roll pin securing quadrant to shaft.
8. With selector hole.
9. Remove selector shaft "0" ring.
10. Remove circlip to release rollers and pin from
quadrant.
11. Clean and examine all components and renew
12. Assemble housing by first fitting "0" ring to
13. Fit quadrant and secure with roll pin.
14. Fit rollers and secure with circlip.
15. Fit fifth gear spool retainer and apply Loctite
16. Apply Loctite 290 to reverse switch threads.
17. Fit seating to trunnion and secure with circlip.
18. Fit trunnion to shaft and apply Loctite to
19. Fit reverse gear plunger and original shims.
20. Fit fifth gear stud stop and locknut.
21. Fit new bucket plug with Hylomar PL 32.
22. Fit gear selector housing to remote housing.
where necessary.
shaft.
290 to bolt threads.
retaining screw threads.