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Lincoln Electric RANGER IM511-D User Manual

Page 7

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TABLE OF CONTENTS

Safety Precautions ............................................................................................................ii-iv
Introductory Information......................................................................................................v
General Description ............................................................................................................7
Specifications ....................................................................................................................7-8
Optional Features ...............................................................................................................9
Recommended Equipment ................................................................................................10
Installation Instructions....................................................................................................11-12

Machine Grounding .......................................................................................................11
Spark Arrester ...............................................................................................................11
Trailers ........................................................................................................................11-12

Pre-Operation Service .......................................................................................................12

Oil ..................................................................................................................................12
Fuel ...............................................................................................................................12
Battery Connection........................................................................................................12
Welding Output Cables .................................................................................................12
Location/Ventilation .......................................................................................................12

Operation ........................................................................................................................13-14

High Altitude Operation .................................................................................................13
Muffler Relocation .........................................................................................................13
Connection of Wire Feeders .........................................................................................13
Connection of K428 or K446 with K624-1 Remote Output Module ..............................13
Connection of K449 to the Ranger 9 ............................................................................13
Connection of LN-7 or LN-8 to the Ranger 9 ................................................................14
Connection of the LN-742 to the Ranger 9 ...................................................................14
Connection of the Magnum Spool Gun and SG Control Module to the Ranger 9........14
Remote Output Control .................................................................................................14
High Frequency Generator for TIG welding applications .............................................14

Operating Instructions .....................................................................................................15-17

Additional Safety Precautions .......................................................................................15
Welder Operation ..........................................................................................................15
Welder Controls, Functions, and Operation................................................................15-16
Engine Operation........................................................................................................16-17
Welding Processes .....................................................................................................17-18
Auxiliary Power ...........................................................................................................19-20
Standby Power Information and Connection to Premises Wiring Diagram ............... 20-21

Maintenance....................................................................................................................22-23

General Instructions ......................................................................................................22
Engine Adjustments ......................................................................................................22
Slip Rings ......................................................................................................................22
Battery ...........................................................................................................................23
Hardware .......................................................................................................................23

Troubleshooting ...............................................................................................................24-27

General Troubleshooting ...............................................................................................24
Electronic Idler Troubleshooting ....................................................................................25
Output System Troubleshooting..................................................................................26-27

Wiring Diagram ...............................................................................................................28-30
Connection Diagrams......................................................................................................31-35
Dimension Print .................................................................................................................36
Parts Pages ...............................................................................................................P230 Series