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Operating instructions, Caution, Engine “start” push-button switch – Lincoln Electric RANGER IM511-D User Manual

Page 17: Polarity” switch, Additional safety precautions, Welder operation, Ranger 9 approximate fuel consumption, Control, Range” switch

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Welder Controls - Function and Operation

ENGINE “ON-OFF” Switch

When placed in the “ON” position, this switch
energizes the engine ignition circuit. When placed in
the “OFF” position, the ignition circuit is de-energized
to shut down the engine.

ENGINE “START” Push-Button Switch

Energizes engine starter motor.

“POLARITY” Switch

Three STICK/TIG (constant current) polarity settings:

DC+, DC- and AC

Two wire feed (constant voltage) settings:

DC+ and DC-

NOTE:

The setting of this switch must match the

color band setting of the Range Switch (both switches
must be set for the same welding process).

OPERATING INSTRUCTIONS

Additional Safety Precautions

Always operate the welder with the roof and case
sides in place as this provides maximum protection
from moving parts and assures proper cooling air flow.

Read carefully the Safety Precautions page in the
Instruction Manual before operating this machine.
Always follow these and any other safety procedures
included in this manual and in the Engine Instruction
Manual.

Welder Operation

Welder Output

Maximum Open Circuit Voltage at 3700 RPM is 80 volts.

Duty Cycle: 100% for both welding and auxiliary power.

Constant

250 amps AC @ 25 volts

Current 250 amps DC @ 25 volts

Constant

250 amps DC @ 25 volts

Voltage

RANGER 9

ONAN P218

PERFORMER

KOHLER

CH20S

Low Idle - No Load

2200 RPM

High Idle - No Load

3700 RPM

AC CC Weld Output

250 Amps @ 25 Volts

DC CC Weld Output

250 Amps @ 25 Volts

DC CV Weld Output

250 Amps @ 25 Volts

Auxiliary Power

9000 kVA

.4 gallons/hour

(1.5 liters/hour)

.8 gallons/hour

(3.1 liters/hour)

1.6 gallons/hour

(6.2 liters/hour)

1.8 gallons/hour

(7.0 liters/hour)

1.7 gallons/hour

(6.5 liters/hour)

1.8 gallons/hour

(7.0 liters/hour)

.4 gallons/hour

(1.5 liters/hour)

1.0 gallons/hour

(3.9 liters/hour)

1.5 gallons/hour

(5.7 liters/hour)

1.7 gallons/hour

(6.5 liters/hour)

1.6 gallons/hour

(6.2 liters/hour)

1.7 gallons/hour

(6.5 liters/hour)

Ranger 9 Approximate Fuel Consumption

STICK/TIG (constant current)

6 45,90,120,

range settings

160,200,250

WIRE FEED (constant voltage)

3 LOW,MED,HIGH

range settings

CONTROL”

Provides a fine welding current adjustment within the
Range Switch settings in the STICK/TIG mode and
welding voltage control with the Range switch set in
the WIRE FEED mode.

-15 -

ON

OFF

Explanation of Symbols that Appear on this Equipment

Low Idle

High Idle

Never change the “POLARITY” switch setting
while welding. This will damage the switch.

------------------------------------------------------------------------

Never change the “RANGE” switch setting while
welding. This will damage the switch.

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CAUTION

CAUTION

RANGE” Switch