Lincoln Electric RANGER IM511-D - Manual (Page 32)

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236
ELECTRODE
WORK
241
GND
(+)
D1
(-)
R1
C2
25W 100
C3
C4
C5
224E
AMMETER
209A
AM 1
AUTO HIGH
3
5
6
221
AC
AC
B+
208
STARTER
REGULATOR
(+) (-)
CV-
CV+
DC+
DC-
AC
221 (CAVITY #1)
211 (CAVITY #3)
+-
CR1
209A
LOCATING
31
32
42
9
7
PC
BOARD
PCB1
1 6
12
1
J1 J2
4
5 8
CURRENT SENSOR
75A
AMPHENOL 2
1 4
5 8
1 1 3
4 6
2
3 4
J3 J4 J5
31B 42 32 21
5E
PCB2
BYPASS PC
76
10K POT
R3
75A
CW
MAX
ENGINE
HOUR METER
SHOWN IN POSITION
+ -
IDLER
SOLENOID
12V
CONTACTOR AND
219
3 TURNS
232
254A
235
21
2C
75A
76A
77A
31A
77A 76A
3 3 5A 5F
3
76D
77D
76D
76A
77A
224
200B
224C
5A
219
224E
76
224D
208A
254A
254
3 3 77
235
242 236 232
224C 211
5F
240
75
200B 232A
201A 214
75
3
77
214 201A
219
232A
5A
224C
77
2C 2A 4A 77C 76C 75C 2B 75B 77B 76B 4B
4B 2B 75B 76B 77B 75C 76C 77C 2A 4A
115VAC CONTACTOR WORK
REMOTE CONTROL
42VAC GROUND
REMOTE CONTROL
CONTACTOR GROUND
GND-B GND-A
4C
4C
250
50W R2
242
S6
L2
CB1
SOLENOID
S4
250
1 3 2 4
7
2C
2C
240
232
254
247
C1
W1
W2
C2
C3
R1
R2
R3
R4
R5
R6
C1
C2
C3
S2
REACTOR
E
S1
STATOR
SHOWN IN
"HIGH'
POSITION
5C
5B
208
5C
5D
31A
208 (CAVITY #2)
232A
GND-D
232A
"ALWAYS ON"
247
5B
5D
ON
224C
224E
224
236A
236A
245
2-20-98N L10889
STARTER MOTOR
NOTES:
31,000 MFD CAPACITORS
WELDER LEAD END (NOTE CAVITY NUMBERS)
REMOTE SWITCH (SHOWN IN REMOTE POSITION)
S1 ELECTRODE POLARITY SWITCH
OUTPUT CONTACTOR
L1 (CHOKE)
OUTPUT
RECTIFIER
S5
IDLER SWITCH
AMPHENOL 1
GROUND SCREW BLOWER BAFFLE
OUTPUT
RHEOSTAT
OIL PRESSURE SWITCH
FLYWHEEL ALTERNATOR
ENGINE FOOT
ENGINE CROSS
SUPPORT
GND-H
B-
WELDING TERMINAL CONTROL SWITCH
25 OHM
240
GND-E
242
GND-E
VOLTAGE
IGNITION MODULE
DIAGRAM "A" ENGINE TERMINAL BLOCK CONNECTION
SEE DIAGRAM "A" FOR ENGINE TERMINAL BLOCK CONNECTION.
IDLER
S2A (CLOSED WITH S2 IN C1, C2 OR C3
POSITION)
RANGE SWITCH
S2
(10AMP)
200A
200
201
(+)
(-)
ROTOR FIELD
(+)
(-)
(+) (-)
C1
800 MFD
D2
(+)
AC
AC
201
9
201A
200B
5E
7
77A
76A
115 V
SILVER 115/230V
15A CB6
15A CB4
15A
15A CB5
CB7
J6
J8
5L
5K
5
11
5K
115 V J7
3C
3D
GREEN
GREEN
GREEN
WHITE
BLACK
BLACK
GND-G
GND-C
GND-D
125/250V. SINGLE RECEPTACLE
GND-C
GND-G
5E
IN LINE CONNECTORS (3 PLACES)
5L
SLIP RINGS
POSITIVE SLIP RING NEAREST LAMINATION
5
3E
6
50A CB2 50A CB3 12
3D
WHITE
WHITE
BLACK
BLACK
3A
3B
3A
3B
3C
BLACK
BLACK
BLACK
BLACK
11
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
3
3E
H C D A J E F G I K B A B C D E F
TERM. COLORED
SILVER COLORED TERMINALS SILVER COLORED TERMINALS
TAB
ELECTRICAL SYMBOLS PER E1537 ALL CASE FRONT COMPONENTS VIEWED FROM REAR.
210
208B
POSITION "S3" SHOWN IN "RUN"
S7 START BUTTON
GROUND SCREW BETWEEN AMPHENOL HOLES
224C (CAVITY #4)
V
211
221
5H
5H
210
224C W
U
R R
FUEL
SHUTOFF
SOL.
224A
224A
WHITE
RANGER 9 KOHLER (CSA VERSION) - WIRING DIAGRAM - CODE 10550
NOTE: This diagram is for r
efer
ence only
. It may not be accurate for all machines cover
ed by this manual. The specific diag
ram for a particular code is pasted
inside the machine on one of the enclosur
e panels. If the diagram is illegible, write to the Service Department for a r
eplacem
ent. Give the equipment code number
..