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English, Maintenance work on chassis and engine – KTM Super Duke 990s User Manual

Page 26

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ENGLISH

25

MAINTENANCE WORK ON CHASSIS AND ENGINE

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Chain maintenance

For long chain life, good maintenance is very important. X-ring chains require

only modest maintenance. The best way is to use lots of water, but never use

brushes or solvents. After letting the chain dry, you can use a special X-ring

chain spray (Motorex Chainlube 622).

NO LUBRICATION IS ALLOWED TO REACH THE REAR TIRE OR THE BRAKE DISK,

EITHERWISE THE ROAD ADHERENCE AND THE REAR WHEEL BRAKING EFFECTS

WOULD BE STRONGLY REDUCED AND THE MOTORCYCLE COULD EASILY GET OUT

OF CONTROL.

– THE CHAIN DOES NOT HAVE A CHAIN JOINT FOR SAFETY REASONS. ALWAYS

HAVE THE CHAIN REPLACED IN AN AUTHORIZED KTM WORKSHOP WHERE THE

SERVICE TECHNICANS HAVE THE REQUIRED RIVETING TOOL.

– NEVER MOUNT A NORMAL CHAIN JOINT.

Also check sprockets and chain guides for wear, and replace if necessary.

Checking the chain for wear

To check the chain for wear proceed as follows:

Switch the transmission to idle and put a load of approx. 15 kilograms

(33 lbs) on the lower part of the chain (see illustration). Now measure the

distance between 18 chain rollers on the upper part of the chain. The chain

needs to be replaced when the distance is 272 mm (10.70 in). Since chains

do not always wear evenly, repeat the measurement at different parts of the

chain.

Replace the chain if any X-rings are missing.

NOTE:

If you mount a new chain, the sprockets should also be replaced. New chains

wear faster if used on old used sprockets.

15 KG

max. 272 mm

1 2 3

16 17 18