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Freehand shaping – Woodstock SHOP FOX W1701 User Manual

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W1701 1HP Shaper

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Freehand shaping is shaping without the aid of the miter

slot or fence. The most dangerous part of shaping free-

hand is beginning the cut, where the cutter first contacts

the workpiece. Often the workpiece will tend to jerk or

kickback, catching the operator off guard.

To reduce kickbacks and maintain workpiece control when

freehand shaping, use a starting pin or starting block. The

pin/block allows you to maintain workpiece control by

anchoring and slowly pivoting the workpiece into the cut-

ter as the cut is started (see

Figure 34).

Freehand Shaping

Figure 34. Starting pin operation

(Guard not shown for clarity).

Figure 35. Hold-down jig used to support

workpiece.

Figure 36. A piece of wood clamped to

the table can serve as a starting block.

(Guard not shown for clarity).

To set up the shaper for freehand shaping, do these

steps:

1. DISCONNECT SHAPER FROM POWER SOURCE!

2. Remove the fence assembly from the shaper.

3. Insert the starting pin in the best suited hole on the

table so you can feed the workpiece into and against

the rotation of the cutter.

4. Install the cutter so it will cut in the correct direc-

tion, and adjust the spindle height.

5. Install the safety guard. DO NOT use the shaper

without a guard.

6. Use a supplemental hold-down jig like the SHOP

FOX

®

W1500 Right Angle Jig shown in the

Accessories section, or you can use rubberized-han-

dle push blocks to support or guide the workpiece

and protect your hands.

7. Place the workpiece against the starting pin.

8. Slowly pivot and feed the workpiece into the cut-

ter. Avoid starting the cut on the corner of the

workpiece as kickback could occur. Once the cut is

started, the workpiece should be pulled away from

the starting pin.

Freehand shaping often requires you to remove

the fence resulting in reduced protection from the

cutters. ALWAYS use an auxiliary jig and take extreme

care when shaping with the fence removed.