Lokar Header Collector Tether - Manual

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General Installation Notes:
Please read instructions completely before beginning installation. If you
have any questions please call.
Before starting installation, scotch vehicle tires to avoid accidental
movement of the vehicle. Disconnect negative battery cable before
beginning installation.
We recommend applying anti-seize lubricant to all stainless steel
threads before final assembly.
Refer to Fig. 1 and Fig. 2 for the component names.
Do not remove the factory-applied masking tape from the tether cables until
instructed to do so.
Do not remove the anti-seize compound that has been applied to the T bolts.
Step 1: Remove the lock nuts from the T bolts on the collector clamps and
primary clamps.
Step 2: Place a primary clamp onto the most accessible header primary
tube. Install the crimped eye end of the tether cable onto the T
bolt, and then insert the T bolt into the clamp trunnion. Install the
lock nut onto the T bolt, and temporarily snug the nut down, just
enough to prevent the clamp from moving. Fig. 2
Step 3: Place a collector clamp onto the header collector, with the T bolt
aligned with the T bolt on the primary clamp. Insert the T bolt into
the clamp trunnion. Install the lock nut onto the T bolt, and tempo-
rarily snug it down just enough to keep the clamp from moving.
Step 4: Bring the tether cable up to the T bolt in the collector clamp. Pull
it straight, so that there isn't any slack in the tether cable. Mark the
tether cable at the centerline of the T bolt.
Step 5: Remove the tether cable from the primary clamp T bolt.
Step 6: Measure 7/16" from the mark you made in Step 4 on the tether
cable back towards the crimped eye end, and make a second mark.
Wrap tape around the cable at the second mark to keep the cable
from splaying, and use a cutoff wheel or chop saw to cut the tether
cable at the second mark. You also may use heavy duty 8” diagonal
cutting pliers. Lokar recommends Klein brand Diagonal Cutting
Pliers, # D2000-28 available at The Home Depot or through W. W.
Graingers, Part # 4A838. Remove the tape, and deburr the end of
the tether cable where it was cut. Fig. 3
Step 7: Remove the factory-applied masking tape from the tether cable.
NOTE: If you wish to install the tether tag on the
primary or collector clamp T bolts instead
of on the tether cable, then remove the
ferrule, fitting nut, and tether tag from
the tether cable. Reinstall the fitting nut
and ferrule, making sure that the ferrule
is installed with the tapered end pointing
away from the fitting nut.
Step 8: Apply anti-seize lubricant to the threads
on the fitting eyelet. Insert the cut end
of the tether cable all the way into the
fitting eyelet. Fig. 4 Slide the ferrule
into the fitting eyelet, and then thread
the fitting nut onto the fitting eyelet just
finger tight. Make sure that the hole in
the crimped eye end of the tether cable
is aligned with the hole in the fitting
eyelet, so that the tether cable will not
be twisted when it is installed. Then use
two 9/16" wrenches to tighten the fitting
nut completely, until the fitting nut bottoms
out against the fitting eyelet.
Make sure that the fitting nut is completely
bottomed out against the fitting eyelet.
Fig. 5
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®
Header Collector Tether Installation Instructions
Header Collector Tether Installation Instructions
INS0141 Rev. 03/13/14 Page 1 © 2013 Lokar, Inc.
Tether Cables
Tether Tag
Crimped
Eye Ends
Factory-applied Masking Tape
Fitting
Eyelets
E-Clips
Fitting Nuts
Primary
Clamps
T Bolt
Lock Nut
Clamp
Trunnion
Collector
Clamps
Ferrules
Fig. 1
Fig. 2
Step 9: The fitting nut can be secured by installing the provided E-clip or
by threading safety wire (not included) through the slots. If you
use the E-clip, make sure that the three points on the E-clip are
fully seated in the three slots in the fitting nut. Fig. 6
Step 10: Install the crimped eye end of the tether cable onto the T bolt
in the primary clamp, and install the fitting eyelet onto the T
bolt in the collector clamp. Insert the T bolts into the clamp
trunnions.
NOTE: If you removed the tether tags from the tether cables in Step 8
above, you may install the tether tags onto either the primary or
the collector T bolts now.
Step 11: Install the lock nuts onto the T bolts.
NOTE: If the tether tags are installed on the T bolts, bend the tether
tags to fit close against the headers or clamps once the lock
nuts are tightened.
Check to make sure that the clamps are tight enough that they
will not slide, and that the tether cable has little to no slack in
it. For a completed installation, see Fig. 7 (tether tag on tether
cable) or Fig. 8 (tether tag on clamp T bolt).