EFJohnson VR-CM50 User Manual
Vr-cm50 console system installation guide
Table of contents
Document Outline
- VR-CM50 CONSOLE SYSTEM
- INSTALLATION GUIDE
- Second Printing February 1996 Supersedes 004-3039-274 May 1995
- VR-CM50 CONSOLE SYSTEM
- INSTALLATION GUIDE
- sect1.pdf
- sect2.pdf
- SECTION 2 CENTRAL PROCESSOR PACKAGE INSTALLATION
- 2.1 LOCATION OF THE CENTRAL PROCESSOR PACKAGE (CPP)
- 1. Avoid locations which are subject to high ambient temperatures, excessive moisture, flooding, ...
- 2. The cabinet must be placed in an indoor location having a floor area large enough to allow acc...
- 3. A single, 120 VAC, 15/20 amp dedicated branch circuit is required for CPPs of 60 card capacity...
- 4. An earth ground bond must be provided. A continuous copper cold water pipe or driven copper gr...
- 5. The cable run to any console location may not exceed 4000 feet, using E.F. Johnson-provided ca...
- 6. In placement of the cabinet, the front door of the enclosure must be readily accessible for se...
- 7. A connection to an outside telephone line is required for diagnostic modem access. If a dedica...
- 8. Mounting space will be required for the system diagnostic printer (TDM-OP205). If the CPP is h...
- Table 2-1 CPU CABINET HARDWARE
- Figure 2-1 REAR VIEW - JOINING TWO CPU CABINETS
- Figure 2-2 CPU CABINET CABLE CONNECTIONS
- Figure 2-3 MOUNTING SURGE ARRESTOR BOXES AND GROUND BRACKET
- Figure 2-4 STAR GROUNDING CONFIGURATION
- Figure 2-5 COMMON GROUND BRACKET ASSEMBLY
- Figure 2-6 CPP I/O PANELS
- Table 2-2 I/O PANEL REPORT
- Figure 2-7 I/O CONNECTOR PANEL ASSIGNMENTS
- Figure 2-8 RTL I/O PANEL ASSIGNMENTS
- Figure 2-9 VOTING COMPARATOR DISPLAY/CONTROL MODULE
- Figure 2-10 LOGGING RECORDER
- Figure 2-11 AUXILIARY CONTROL RELAY ASSIGNMENTS
- 2.9 WIRING OF SURGE ARRESTOR BOXES
- 1. Connect the female end of an A600950A, 25 pair cable to the connector in the surge box. Dress ...
- 2. Use 25 pair inside telephone cable to connect the surge arrestor block to an RTL demarcation p...
- 3. Be sure to replace the lids on all surge arrestor boxes. It is suggested that you place a copy...
- Figure 2-12 SURGE ARRESTOR BOX WIRING
- Table 2-3 STANDARD COLOR CODE ASSIGNMENTS
- Figure 2-13 CPU RELAY PANEL
- Figure 2-14 14 CARD RELAY PANEL
- 2.17 PA SYSTEM FEED
- 1. Connection to the PA system is made from TB4 on the CSC line terminator I/O board, located on ...
- 2. PA feed audio is obtained from terminals A1 and A2. The audio output is a 600W balanced line a...
- 3. PA PTT is obtained from terminals K1 an K2. PTT is an isolated, normally open dry contact clos...
- Figure 2-15 CPP POWER SUPPLY
- SECTION 2 CENTRAL PROCESSOR PACKAGE INSTALLATION
- sect3.pdf
- SECTION 3 CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS
- 3.1 INTRODUCTION
- 3.2 TOOLS REQUIRED
- 3.3 CONSOLE ARRANGEMENT
- Figure 3-1 SAMPLE CONSOLE LAYOUT
- 3.4 MAIN CONSOLE ASSEMBLY
- 4. Remove the front and rear keylocked enclosure panels from each bay and set them aside.
- 5. Accurately place the console section at its final location before continuing with STEP 3.
- 6. Using #1/4-20 x 3/4 hex bolts and #1/4-20 x 3/4 Keps nuts, attach the console sections togethe...
- 7. Be sure the sections are in perfect alignment before securing the fasteners. HINT: When aligni...
- Figure 3-2 WRITING SUPPORT MOUNTING HOLES
- Figure 3-3 ASSEMBLY OF CONSOLE SECTIONS
- Figure 3-4 FORMICA SURFACE ARRANGEMENT
- Figure 3-5 LEVELING THE CONSOLE
- 3.6 FORMICA WRITING SURFACE ARRANGEMENT
- 1. Locate all writing surface Formica and arrange on the floor in front of console. A typical lay...
- 2. Mark the console face where the breaks occur in the Formica writing surface. The marks should ...
- 1. Install the writing support rail number at the corresponding location number found on the side...
- Figure 3-6 WRITING SUPPORT RAIL MOUNTING
- 2. Fasten the writing support rail with three #1/4-20x3/ 4 Keps nuts as shown in Figure 3-6. One ...
- 3. All other bays use only one support rail per bay as shown in Figure 3-6.
- 4. It may become necessary to partially remove the equipment in the sloped turret to access holes...
- 1. Remove the front #1/4-20x3/4 hex bolt.
- 2. Slide the support rail through the slot and replace the bolt.
- Figure 3-7 CTP TRAY
- 3.8 ATTACHING THE FORMICA WRITING SURFACE
- 1. Position all writing surfaces on the writing support rails.
- 2. Where a split occurs in the Formica writing surface, insert wood biscuits into the slots on th...
- 3. Pass the driver through the access in the bottom of the support rail and drive #10x3/4" flakeb...
- 4. Align as necessary using an electric screwdriver with a #2 Phillips driver. NOTE: Hex extensio...
- Figure 3-8 JOINING FORMICA
- Figure 3-9 SECURING THE FORMICA WRITING SURFACE
- Figure 3-10 FORMICA WRITING SURFACE AND TRIM
- 3.9 FORMICA WRITING SURFACE AND TRIM
- 1. Align the Formica writing surface end trim with the double holes in the last writing support r...
- 2. Fasten the Formica writing surface end trim using the two (2) fender 1/4x1" washers and two (2...
- 3. A correctly mounted Formica writing surface end trim is shown in Fig. 3-15. Notice that the bo...
- 1. Align the stabilizer leg with the bottom holes of the console bay as indicated.
- 2. Fasten with two (2) # -20x hex bolts.
- 3. Conceal the bolts by placing hole plugs as shown in Figure 3-11.
- Figure 3-11 STABILIZER KIT
- Figure 3-12 ADJUSTABLE KEYBOARD SEAT
- Figure 3-13 KEYBOARD DRAWER MOUNTING
- 3.10.4 UNIVERSAL PENCIL DRAWER MOUNTING (Option 4)
- 1. Remove the pencil drawer from the mounting frame by depressing the black slide retainers. Refe...
- 2. Position the mounting frame in the desired location between the writing support rails - 1 " ba...
- 3. Drive six (6) #10 x 3/4 flakeboard screws up into wood. Refer to Figure 3-14
- 4. Re-insert the pencil drawer.
- Figure 3-14 UNIVERSAL PENCIL DRAWER MOUNTING
- 3.10.5 TYPEWRITER EXTENSION ASSEMBLY (Option 5)
- 1. Attach the triangle brace to the modesty panel using three (3) 10-32x1/2 pan head screws for e...
- 2. Flip the typewriter extension over on its top side to attach the other side of the triangle br...
- 3. Attach the typewriter extension support to the typewriter extension using four (4) 10x3/4 flak...
- 4. Attach the entire assembly to the position desired on the Formica writing surface. Use four (4...
- 5. Hand turn the leveling feet at the bottom of the modesty panel to ensure a level typewriter ex...
- Figure 3-15 TYPEWRITER EXTENSION ASSEMBLY
- Figure 3-16 PIE SUPPORT RAIL MOUNTING
- 3.10.7 CRT MONITOR SHELF - FXM-192 (Option 7)
- 1. Mount the Tinnerman Clips
- a. Snap the Tinnerman clips onto the left and right sides of the console frame at the second, thi...
- b. Attach the EIA Shims - Attach the EIA shims using two (2) 12-24x pan head Phillips screws per ...
- c. Remove the Distribution Rail - Remove the distribution rail at the rear of the cabinet by remo...
- d. Install the Right and Left Inner Closures - Install the right-side inner closure by sliding it...
- 2. Mount the CRT Monitor Shelf
- a. Snap Tinnerman clips to the 6th hole counting down from the top of the lower frame side on bot...
- b. Snap Tinnerman clips to the 8th hole counting down from the top of the lower frame side on bot...
- c. Install the monitor shelf with the four (4) 12-24x pan head Phillips screws provided. The moni...
- d. Remount the distribution rail to holes 31 and 33 (counting up from the console bottom) using t...
- Figure 3-17 INSTALLING TINNERMAN CLIPS
- Figure 3-18 CRT MONITOR SHELF
- Table 3-1 MONITOR SHELF HARDWARE
- SECTION 3 CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS
- sect4.pdf
- SECTION 4 CRT-BASED ELECTRONICS ASSEMBLY PART I
- 4.1 INTRODUCTION
- 4.2 INSTALL THE PC/UPS SLIDE TRAY
- Table 4-1 PC UPS OPTION NUMBERS
- Table 4-2 SLIDE TRAY HARDWARE
- Figure 4-1 PC AND UPS SLIDE TRAY ASSEMBLY
- Table 4-3 POWER SUPPLY HARDWARE
- Figure 4-2 CIP POWER SUPPLY
- Table 4-4 CIP TRAY HARDWARE
- Figure 4-3 CIP TRAY WITH MICROPHONE
- Table 4-5 CIP TRAY CABLE CONNECTIONS
- SECTION 4 CRT-BASED ELECTRONICS ASSEMBLY PART I
- sect5.pdf
- SECTION 5 CRT-BASED ELECTRONICS ASSEMBLY PART II
- 5.1 INTRODUCTION
- 5.2 INSTALL THE PC AND UPS
- Table 5-1 PC UPS OPTIONS
- 5. Remove the two bottom screws of the PC CPU (holding the PC cover together) and completely slid...
- 6. Replace the two screws that were removed with two (2) 6-32x1/2 pan head Phillips screws (furni...
- 7. Place the PC UPS (TDV-OP400/XX) onto the swivel mount so that the feet engage the holes. Refer...
- 1. Connect one end of the supplied power cord to the PC CPU. Plug the other end into the top left...
- 2. Connect one end of the other supplied power cord to the PC UPS. Plug the other end into the cu...
- Figure 5-1 CPU AND UPS POWER CONNECTIONS
- Figure 5-2 CIP POWER SUPPLY LINE TERM BOARD - A1709230
- Table 5-2 CRT CABLE CONNECTIONS
- 5.5 INSTALL THE CRT MONITOR
- 5.5.1 CRT MONITOR CONNECTIONS
- 1. Plug the female end of the IEC cord into the CRT monitor.
- 2. Plug the other end of the IEC cord into the 2nd top outlet on the PC UPS.
- 3. Connect the VGA connector from the monitor to the "Monitor" port on the PC CPU.
- 1. Connect the RGB cable to the 15 pin connector on the rear of the CRT monitor.
- 2. Connect the VGA connector from the monitor to the "Monitor" port on the PC CPU.
- 1. Slide the CRT Touchscreen onto the CRT monitor and hold it firmly in place. Transfer the two s...
- 2. Remove the paper from the back of the tabs to expose the adhesive surface. Place the tabs firm...
- Figure 5-3 TOUCHSCREEN INSTALLATION
- Figure 5-4 CABLE CONNECTION TO CIP PS
- Figure 5-5 HEADSET JACK
- 1. Mount the headset jack(s) to the Formica writing surface in the location desired using the fou...
- 2. VERY IMPORTANT! Connect the ground wire, located at the rear of the headset, to the rail of th...
- 3. Plug the connector end(s) of the headset jack(s) into the CIP board. Connect the first headset...
- 4. Install the black trim strip (141230970A).
- 5. Secure the tray using the four 12-24x1" black truss head screws (280129122406) and #12 black n...
- Figure 5-6 CIP BOARD
- Table 5-3 VOLUME CONTROL HARDWARE
- 1. Remove the hole plug from the left side of the headset jack housing.
- 2. Install the volume control (4751904Z5001) in the housing in the place of the hole plug.
- 3. Connect the three pin molex connector, located on the end of the wire harness, to the volume c...
- 4. Attach the volume control knob (240FPV12BA1).
- Figure 5-7 CONNECTOR HEADSET
- Figure 5-8 TELCO CONNECTION TO CIP PS
- 1. Connect the Microphone Input to the telephone instrument to terminals TT and TR of the CIP Lin...
- 2. Connect the Receiver Output from the telephone instrument to terminals RT and RR of the CIP Li...
- 3. Connect the Line Select contact closure output from the telephone instrument to terminals OHS ...
- SECTION 5 CRT-BASED ELECTRONICS ASSEMBLY PART II
- sect6.pdf
- SECTION 6 EQUIPMENT CHECK-OUT AND ADJUSTMENTS
- 6.1 INITIAL POWER-UP AND CHECK-OUT
- 1. Turn-on the printer and modem before powering-up the system.
- 2. Turn on the CPP power using the rocker switches on the front of each power supply.
- 3. Visually observe each card in the CPP.
- 4. Check the Printer Output Report. n The printer should begin to print the startup log immediate...
- 5. Plug in DC Appliqu's.
- 6. Apply power to the Consoles. n Apply power to the individual console positions using the rocke...
- 7. Observe the LEDs on the channel modules. On module-based consoles, each channel module should ...
- 8. If at this point, the CPP and all console positions appear to be performing normally, proceed ...
- 1. Return to the Main Screen: If you are at any other screen but the Main Screen, Press "MAIN" to...
- 2. Access the c:\> prompt: Press CTRL + 5 using the "5" from the NUMERIC KEYPAD. c:\orba> will di...
- 3. Begin the Calibration Program: At the c:\> prompt: Type "sfcal" (Enter) Follow the instruction...
- 4. Initialize the CRT Console: Reboot the system by pressing the RESET button on the computer. Th...
- SECTION 6 EQUIPMENT CHECK-OUT AND ADJUSTMENTS