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Installation / full bar, Page 3 – Whelen I06UF4P User Manual

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5 6 - 0 2 3 5 7 7 - 0 0 0

12

2 6 - 0 2 1 5 0 0 1 - 0 6

11 - 4 8 6 0 7 2 - 0 0 0

0 1 - 0 6 8 6 3 8 6 - 0 2

0 1 - 0 6 8 6 3 8 6 - 0 3

0 1 - 0 6 8 6 3 8 6 - _ 1

0 2 - 0 1 4 6 6 1 5 - 0 0

1 3 - 0 6 2 C 4 0 - 1 6 J

0 7 - 2 8 4 5 0 6 - 0 2 3

0 7 - 7 8 4 5 0 7 - 0 2 3

1 0 - 0 5 2 3 5 5 4 - _ _

3 8 - 0 5 4 3 2 0 8 - 0 4

0 7 - 2 4 3 3 6 0 - 0 2 3

1 5 - M 2 3 B 1 C - 1 2 0

0 2 - 0 1 8 6 3 7 3 - 0 0

4 0 - 0 6 2 0 4 0 0 - 0 3

1 4 - 0 4 0 2 1 6 - 1 2 0

6 8 - 1 9 0 0 3 7 5 - 3 0

0 2 - 0 3 2 3 5 4 7 - 0 0

0 2 - 0 1 8 6 3 7 9 - 0 0

1 5 - 0 6 5 2 1 B - 0 6 0

2 1 - 11 0 9 1 2 0 2 - 0

11 - 4 8 4 5 0 1 - 0 0 0

0 1 - 0 6 8 6 3 8 6 - _ 0

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A/R A/R

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0 2 - 0 1 6 C 2 9 6 - 3 0

0 2 - 0 1 6 C 2 9 6 - 2 0

0 2 - 0 1 6 B 7 5 3 - A 0

A/R

A/R

A/R

A/R

A/R

A/R

A/R A/R

A/R

A/R A/R

A/R

PCB 6 LED ARRAY - WHITE

PCB 6 LED ARRAY - BLUE

PCB 6 LED ARRAY - PCAMBER

0 1 - 0 2 6 B 0 6 8 - 3 4

0 1 - 0 2 6 B 0 6 8 - 3 3

2

3

ITEM

PART NUMBER

DESCRIPTION

QTY QTY QTY QTY

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12

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5

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CO-THERM INSULATOR

PASS 3 LED T.D. FULL Inner Edge®

DRVR 3 LED T.D. FULL Inner Edge®

FULL SEE-THRU

10-LT 2 T-D

Inner Edge®

FULL SEE-THRU

12-LT 2 T-D

Inner Edge®

FULL

10-LT 2 T-D

Lo-Pro™ Inner Edge®

FULL Lo-Pro™ Inner Edge® 12-LT 2 T-D

REFLECTOR/COLLIMATOR LINEAR

DRIVER SIDE (2) WAY MIRROR BUCK

BRACKET LIGHTHEAD MOUNT

PLATE, MOUNTING

SCREW, 6 X 3/8 PPH PLASTI-LOK

SCREW GROMMET, #6/8

HOUSING, FRONT FULL 2006 CROWN VIC

GROMMET, 3/8

1 LIGHT CONNECTOR BOARD, SMT

BRACKET, MOUNTING

SCREW, M4.2 X 12mm PHIL WSHRHD BLK

ASS'Y, PCB CONNECTOR

HEADER, .1" X 2 POS DOUBLE

SCREW, 4 X 3/4 PPHMS SS

ASSY, PCB MOTHER/CONTROL BOARD

TY WRAP, 6"

LABEL

SEAL, EXTRUDED

LIGHT PIPE

24

25

23

0 1 - 0 4 8 6 3 8 6 - 2 0

11 - 4 8 6 7 2 5 - 0 0 0

0 1 - 0 4 8 6 3 8 6 - 1 0

11 - 4 8 6 7 0 9 - 0 0 0

4 6 - 0 7 6 B 8 2 0 - 0 0

3 9 - 1 M 1 7 6 7 2 - 0 8

4 6 - 0 7 4 6 6 1 6 - 0 0

0 1 - 0 4 8 4 6 4 3 - 0 0

0 2 - 0 1 6 C 2 9 6 - 5 0

0 2 - 0 1 6 C 2 9 6 - 4 0

4 6 - 0 7 4 3 4 0 3 - 0 0

A/R

A/R

A/R

A/R

1

1

2

1

1

A/R

A/R A/R

A/R

1

1

1

1

2

2

1

1

2

A/R

A/R

1

1

1

A/R

1

A/R

A/R A/R

A/R

A/R

A/R

A/R

HSNG, FRONT FULL 2011 EXPEDITION

HARNESS, INTERCONNECT

HOUSING, PLUG 8 POS

HARNESS, TAKE-DOWN

PCB 6 LED ARRAY - RED

PCB 6 LED ARRAY - GREEN

ASSY, CABLE INPUT 18 GA 20'

HOUSING, FRONT FULL 2011 TAHOE

KIT, MOUNTING 12 LT 2011 TAHOE

KIT, MTG 12 LT 2011 EXPEDITION

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KIT, MOUNTING 12 LT 2006 CROWN VIC

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CONFIGURATION
0 =
1 =
2 =
3 =

12-LT W/2 T-D
10-LT W/ 2 T-D
12-LT W/2 T-D-SEE THRU BUCK
10-LT W/2 T-D-SEE THRU BUCK

MODEL
0 =
1 =
2 =

CROWN VICTORIA
EXPEDITION
TAHOE

0 1 - 0 6 8 6 3 8 6 - _ _

PART NUMBER KEY

Position
Inboard

Outboard

-

-

Vehicle
All except
Lo-Pro
Tahoe
Crown Vic
Impala

Bracket Used
Short Bracket

Short Bracket
Long Bracket
Long Bracket

Depending on the vehicle’s roofline, it

may be necessary
to bend the mounting
brackets to position
the housing against
the windshield.

NOTE:

Inboard
Bracket

Inboard Bracket

Outboard Bracket

Outboard Bracket

Mounting

Fingers

Keyed Opening

Relief for rear
view mirror
stem

Windshield Seal

SEAL

Side View / Seal Installation

Black Oxide Screw
#10-32 X 3/8" Qty 4

Black Oxide Screw
#10-32 X 1/2" / Qty 4

#10 .631 X .060
Flat Washer / Qty. 4

#10 External Tooth
Lock Washer / Qty. 4

Driver-Side
Mounting Bracket
Labeled "D"

06 Crown Vic

only

Lo-Pro

Passenger-Side
Mounting Bracket
Labeled "P"

Optical Gasket
2005 Impala

Adjust bracket
angle if
necessary

IMPORTANT! Do not install product or route any wires in the
deployment area of your air bag. (See air bag warning Pg. 1).

IMPORTANT! The lightbar should be located a minimum
of 16" from any radio antennas!

Important note for Chevrolet Impalas:
When mounting to a Chevrolet Impala, the optical
gasket must be installed. Failure to do so could
result in reflected light within the passenger
compartment.

Installation / Full Bar:

When routing the wires, it is important to choose a
path that will keep the wires away from excessive heat
or any vehicle equipment that could compromise the
integrity of the wires.
1.

Locate and install the rubber window seal onto the lower, leading
edge of the housing.

2.

Using an appropriately sized Torx® head screwdriver, loosen the three
screws securing the driver-side visor swivel bracket to the vehicle. Do
not remove these screws.

3.

Remove the screws securing the visor clip to the vehicle. Remove and
retain the clip and all hardware.

4.

Locate the driver-side mounting bracket (indicated with a “D” label).
Orient bracket as shown.

5.

Slide the mounting bracket fingers between the loosened swivel bracket
and the headliner. The bracket fingers should straddle the inner section
of the swivel bracket when properly oriented.

6.

Position the keyed opening of the mounting bracket directly under the
mounting location for the visor clip removed in
step 2. With the bracket in this position, re-
mount the visor clip in its original location using
the original hardware. Firmly tighten any hardware
loosened in this procedure.

7.

Repeat this procedure for passenger-side
(indicated with a “P” label).

8.

Using provided #10-32 x 3/8” black oxide screws, secure the

lightbar to the mounting brackets. Tighten this hardware

firmly. Route lightbar cable down vehicle A-pillar to

control head. See previous page for wiring.

CAUTION! DO NOT LOOK DIRECTLY AT THESE LED’S WHILE THEY ARE ON.

MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT!

I M P O R TA N T W A R N I N G !