Whelen C200A00E - Manual (Page 4)

Page 4
Routing your Edge® Lightbar Cable(s)
1. To protect the headliner from damage caused by drilling the cable access
hole through the vehicle roof, allow a 5” to 7” distance between roof and
headliner by lowering the headliner before drilling.
2. Using a 1” hole saw, drill the cable access hole.
NOTE:There may be a roof support member that spans the distance between
the driver’s and passenger’s side. DO NOT DRILL THROUGH THIS MEMBER!
Adjust the location until the hole can be drilled without contacting this sup-
port member.
3. Use a round file to smooth and de-burr the edges of the hole.
4. Insert a 1” grommet (user supplied) into the cable access hole.
5. Insert the cable(s) through the cable access hole into the vehicle. Use RTV
silicone to weatherproof the access hole after the cable(s) are pulled
completely into the vehicle.
6. Route the cable(s) down through the B-pillar. The cable(s) must make a 90°
turn to enter the B-pillar. Although routing the cable in this manner may be
difficult, this has been determined to be the best procedure. It is up to the
installation technicians discretion whether to route the cable(s) as
recommended or use an alternative route. Pull the full length of the cable(s)
out of the hole at the base of the B-pillar (Fig. 1) and route towards your
switch panel. Refer to the instructions included with your switches for switch
wiring information.
NOTE: The outer surfaces of this product may be cleaned with mild
soap and water. Use of any other chemicals may void product war-
ranty. Do not use a pressure washer.
DRILLING THE CABLE ACCESS HOLE
Drill cable access hole in appropriate area
for your lightbar (see note)
FRONT OF LIGHTBAR
For
cables exiting
the Driver-side
of the extrusion
lightbars
with
For
cables exiting
the Passenger-side
of the extrusion
lightbars
with
FRO
NT
WIRE SHIELD
B-PILLAR
(INSIDE VIEW)
CABLE EXIT HOLE
Fig. 1
CABLE INPUT LOCATION
FRONT
WIRING DIAGRAM
GRAY - (TAKEDOWN ) OR OTHER DESIRED OPTION
VIOLET - (FRONT FLASHER ) OR OTHER DESIRED OPTION
BLUE - (INBOARD ROTATOR ) OR OTHER DESIRED OPTION
GREEN - (PASS. ALLEY ) OR OTHER DESIRED OPTION
YELLOW - (DRIVER ALLEY ) OR OTHER DESIRED OPTION
ORANGE - (CENTER ROTATOR ) OR OTHER DESIRED OPTION
RED - (OUTBOARD ROTATOR)
BROWN - (REAR FLASHER OR OTHER DESIRED OPTION)
(8/C 14GA CABLE)
+ POS. DC INPUT
BLACK - TO NEGATIVE TERMINAL OF BATTERY