Jordan Valve Mark V-100 Series Control Valve - Manual

I
nstallatIon
The valve body and internal components are made
of specific materials, and are designed for specific
temperature, fluid control, pressure, and pressure drop
conditions. The following listed parts may compromise
the valve if temperature ranges and service drops
have been exceeded; Body, bushings, shaft, and ball
seals.
Operation of these valves outside the specified ap-
plication ranges may cause damage to equipment and
or personal injury.
These valves must not be used outside the specified
condition ranges without contacting your Jordan Valve
sales representative.
Jordan Valve recommends the installation of pressure
control or pressure relieving devices.
Inspect the valves for shipping damage and
foreign debris when uncrating.
Jordan Valve recommends the installation of a stan-
dard three-valve maintenance by-pass system. This
allows for isolation of the valve body without shutting
down the pipeline.
1. Ensure the pipeline is free of welding slag,
and foreign debris by blowing out
the pipe lines before installation.
2. When mounting between pipeline flanges,
ensure the two connecting flanges are in
line. Install approved gaskets between
the valve body and the pipeline flanges.
3. Position the valve on the line so that the
flow direction indicator corresponds to
to the direction of the flow of the pipeline.
If the valve body is being used in a bi-directional
flow application then the flow direction indicator
should correspond to the direction of the highest
flow condition.
4. When installing flange bolts, use figure No. 4
to obtain necessary clearances.
5. Tighten the bolts in a crisscross pastern
to ensure all bolts are evenly torqued.
6. Install the Mark V-100 ball valve horizon
tally in the pipeline with the ball valve
closing downward. The actuator can be
installed in a number of positions; refer to
figure 3 and the actuator instruction manual.
7. When a manual actuator is used in combination
with a power actuator, it will be necessary to
install a bypass valve on the power actuator
This will allow the operation of the manual
actuator. Following the power actuator
instruction, connect the pressure line to the
actuator.
Note: Grounding the valve shaft is required when the
valve is exposed to hazardous goods or installed for
oxygen use. Without grounding the valve shaft, an
explosive situation may result from the static elec-
tricity from the valve parts.
I
ntroductIon
These instructions apply specifically to the 2 through
12 inch Mark V-100 Ball Series Valve Bodies. This
manual provides maintenance, operation, installation,
and parts ordering information. The valve bodies are
normally equipped with actuators and accessories.
Please refer to the appropriate instruction manuals.
I & M Mark V-100 Series
3170 Wasson Road • Cincinnati, OH 45209
Phone 513.533.5600 • Fax 513.871.0105 (f)
[email protected] • www.jordanvalve.com Installation & Maintenance Instructions for the
Mark V-100 Series Control Valves
Warning: Jordan Valve Control Valves must only be used, installed and repaired in accordance with these Installa-
tion & Maintenance Instructions. Observe all applicable public and company codes and regulations. In the event
of leakage or other malfunction, call a qualified service person; continued operation may cause system failure or
a general hazard. Before servicing any valve, disconnect, shut off, or bypass all pressurized fluid. Before disassem-
bling a valve, be sure to release all spring tension.