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Jordan Valve Mark 40/46 Series – Float/Lever Operated Valve User Manual

I & m mark 40/46, Installation, Start up

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3170 Wasson Road • Cincinnati, OH 45209 USA

Phone 513-533-5600 • Fax 513-871-0105

[email protected] • www.jordanvalve.com

I & M Mark 40/46

Supplement to Mark 70 & Mark 711 I&M

Installation & Maintenance Instructions for

Mark 40/46 Float/Lever Control Valves

Warning: Jordan Valve products must only be used, installed and repaired in accordance with these Installation &
Maintenance Instructions. Observe all applicable public and company codes and regulations. In the event of leak-
age or other malfunction, call a qualified service person; continued operation may cause system failure or a general
hazard. Before servicing any valve, disconnect, shut off, or bypass all pressurized fluid. Before disassembling a valve,
be sure to release all spring tension.

Please read these instructions carefully!

Your Jordan Valve product will provide you with long,

trouble-free service if it is correctly installed and main-

tained. Spending a few minutes now reading these in-

structions can save hours of trouble and downtime later.

When making repairs, use only genuine Jordan Valve

parts, available for immediate shipment from the factory.

1/4” through 2” Sizes

To be used with the Mark 70 I&M

The Mark 40 Float Valve and the Mark 46 Lever Valve are
of the same construction with the exception of the ac-
tuator. The Mark 40 is supplied with a float actuator; the
Mark 46 is supplied with a lever, with a series of drilled
holes, for attachment to a customer supplied actuator.

Installation

Follow the installation procedure and cautions outlined
in the Mark 70 I&M with the following additional com-
ments:

Make the installation of the valve so that the float (or
lever
) is properly positioned relative to the tank (or actua-
tor
). Note that the actuator assembly can be positioned
in any direction on the valve body by loosening the yoke
screw (19) and rotating the actuator to the desired posi-
tion. If, however, the actuator is to be rotated more than
90 degrees, the spring pin (21) should be removed from
the stem clevis (22) and the lever (24) removed from
the slot in the stem clevis. This will allow the actuator to
rotate without rotating the clevis pin on the stem (10),
which changes the seat adjustment. After the actuator is
in the proper position, check that the yoke (18) is prop-
erly seated on the body (1) and tighten the yoke screw.
Engage the lever in the stem clevis slot and replace the
spring pin.

The float (34) can be adjusted up or down by loosening
the nut (25) and adjusting the float to the desired posi-
tion.

Start Up

Follow the start-up procedure outlined in the Mark 70
I&M.

Maintenance

Follow the maintenance procedures and cautions in the
Mark 70 I&M for valve seat disassembly and reassembly.

Replace Stem & Disc Pin

Remove the valve seat per instructions in Mark 70

1.

I&M “Valve Seats” section.
Loosen the yoke screw (19) and rotate the actuator

2.

assembly counter-clockwise until the stem clevis
(22) screws off the stem (10). Remove the actuator
assembly.
Loosen the lock nut (9). Rotate the disc pin (8)

3.

counter-clockwise while pulling the stem (10) up.
Do not remove the stem; lift it only enough to re-
move the disc pin.
Reassemble in reverse order and adjust seats per

4.

instructions in “Seat Adjustment” section.

Replace Packing

Remove the valve from the line and remove the

1.

valve seat per instruction in Mark 70 I&M “Valve
Seats” section.
Loosen the yoke screw (19) and rotate the actuator

2.

assembly counter-clockwise until the stem clevis
(22) screws of the stem (10). Remove the actuator
assembly.
Remove the two nuts (17) and lift off the packing

3.

flange (15) and packing follower (14).
Loosen the locknut (9) and rotate the stem (10)

4.

counter-clockwise to screw it out of the disc pin
(8). Remove the locknut from the stem and pull the
stem out of the body.
Remove the packing (13), packing retainer (12), and

5.

packing spring (11).
Clean all parts, including the packing bore, thor-

6.

oughly with solvent.
Reassemble in reverse order and adjust seats per

7.

instruction in “Seat Adjustment “ section.

PROTECT VALVES WITH LINE STRAINERS