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Final assembly instructions – ShoreLand'r 2x5 User Manual

Page 14

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Final Assembly Instructions

Remove the small parts from the frame by cutting the

bands. Remove the bolt bag and sort all nuts and bolts by

size.

Tongue:

Slide the tongue into the frame cap of the frame. Line up

the holes and fasten the tongue in the side of the frame

cap with a 1/2” X 4-1/4” hex bolt and 1/2” flange lock nut.

Fasten the tongue in the rear of the frame cap with a 1/2” X

1-1/2” hex bolt and 1/2” hex lock nut. Plug the tongue

harness into the frame harness, use grommets to secure

the wires in the wire holes.

Actuator & Safety Chain:

Slide the actuator into the actuator housing unit and secure

with two (2) pins and snap rings provided with the actuator.

Secure the actuator-housing unit to the front of the tongue

using three (3) 1/2” X 4” hex bolts and 1/2” flange lock

nuts. Using a 1/2” X 5” hex bolt on the lower right mounting

hole on the tongue, secure the safety chain. Place a 1/2”

flat washer on the 1/2” X 5” hex bolt followed by one (1)

safety chain and insert into the actuator housing unit and

the tongue. Place a second safety chain on the bolt

followed by a 1/2” flat washer and 1/2” flange lock nut.

Bunk Assembly:

Pre-assemble the bunks as described prior to installing on

the rear pivot. Lay the carpeted bunks upside down so the

u-bolts under the bunks are facing up. Install the bunk

saddle over the u-bolt so that the curve in the saddle

matches the curve in the 16” bunk bracket. Install the large

bunk support tube over the u-bolts. With the u-bolts

protruding through the support tube, install the 7/16”

spacers over the u-bolts. Install 1/2” flat washers and 1/2”

hex lock nuts. Tighten. Repeat for the other side. If

properly assembled the bunk will freely pivot when the u-

bolts are tight.

Fasten the front portion of the bunks to the 2X6 bunk

bracket with 1-1/4” screws.

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