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Maintenance – Polaris 2016 Ranger 570 Full-Size User Manual

Page 59

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57

MAINTENANCE

Periodic Maintenance Chart

Lubrication Recommendations

Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 55, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours

Calendar

Miles (Km)

Ź Oil lines, fasteners

50 H

6 M

-

Inspect for leaks and loose fittings

Ź Engine oil and filter change

100 H

6 M

1000 (1600) Change oil and filter; (perform a break-

in oil change at one month)

Ź Front Gearcase oil (if equipped)

100 H

6 M

-

Inspect level; change yearly

Ź Middle Gearcase oil (if equipped)

100 H

6 M

-

Inspect level; change yearly

Ź Rear gearcase oil (if equipped)

100 H

6 M

-

Inspect level; change yearly

Ź Transmission oil

100 H

12 M

1000 (1600) Change fluid

D Fuel system

100 H

12 M

1000 (1600) Cycle key to pressurize fuel pump;

check for leaks at fill cap, fuel lines/rail
and fuel pump; replace lines every two
years

Ź Radiator (if applicable)

100 H

12 M

-

Inspect; clean external surfaces

Ź Cooling Hoses

100 H

12 M

-

Inspect for leaks

Ź Engine mounts

100 H

12 M

-

Inspect

Exhaust muffler/pipe

100 H

12 M

-

Inspect

Drive shafts

100 H

12 M

1000 (1600) Remove and grease

Ź Spark plug

100 H

12 M

1000 (1600) Inspect; replace as needed

D Ignition timing

100 H

12 M

-

Inspect

Ź Wiring

100 H

12 M

-

Inspect for wear, routing, security; apply
dielectric grease to connectors
subjected to water, mud, etc.

D

Ź

Clutches

100 H

12 M

1000 (1600) Inspect; clean; replace worn parts

D Front wheel bearings

100 H

12 M

-

Inspect; replace as needed

D Brake fluid

200 H

24 M

-

Change every two years

Suspension bushings

250 H

24 M

2000 (3200) Inspect; replace if necessary

Spark arrester

300 H

36 M

-

Clean out

Ź Coolant

-

60 M

-

Replace coolant

Valve clearance

500 H

-

5000 (8000) Inspect; adjust as needed

Idle speed

-

Adjust as needed

D Toe adjustment

-

Inspect periodically; adjust when parts
are replaced

D

Ź

Auxiliary brake (if equipped)

-

Inspect daily; adjust as needed

Headlight aim

-

Adjust as needed

Item

Lube

Method

Engine Oil

PS-4 5W-50 4-Cycle Oil

See page 58.

Brake Fluid

DOT 4 Brake Fluid

See page 70.

Main Gearcase Oil
(Transmission)

AGL Gearcase Lubricant & Transmission
Fluid

See page 60.

Demand Drive (Front
Gearcase) Fluid

Demand Drive Fluid

See page 61.

Front Prop Shaft Yoke

U-Joint Grease

Locate fittings and grease (3 pumps
maximum).