Maintenance, Gearcases – Polaris 2015 Ranger Diesel / Crew Diesel User Manual
Page 74
72
MAINTENANCE
Gearcases
Gearcase Specification Chart
Transmission (Main Gearcase)
Always check and change the transmission oil at the
intervals outlined in the Periodic Maintenance Chart
beginning on page 65. Refer to the Gearcase
Specifications Chart for recommended lubricants,
capacities and torque specifications. See page 104
for the part numbers of POLARIS products.
Oil Check
The level check/fill plug is located on the rear of the
gearcase. Maintain the oil level even with the bot-
tom of the level check/fill plug hole threads.
1. Position the vehicle on a level surface.
2. Place the transmission in PARK.
3. Remove the level check/fill plug. Check the oil
level.
4. Add the recommended oil as needed.
5. Reinstall the fill plug. Torque to specification.
Oil Change
The drain plug is located near the bottom of the
gearcase.
1. Remove the level check/fill plug.
2. Place a drain pan under the gearcase.
3. Remove the drain plug. Allow the oil to drain completely.
4. Clean and reinstall the drain plug. Torque to specification.
5. Add the recommended oil.
6. Reinstall the fill plug. Torque to specification.
7. Check for leaks. Dispose of used oil properly.
RANGER Diesel/RANGER CREW Diesel Gearcase Specifications
Gearcase
Lubricant
Capacity
Fill Plug Torque
Drain Plug Torque
Main Gearcase
(Transmission)
AGL Gearcase
Lubricant &
Transmission Fluid
40.6 oz.
(1200 ml)
12 ft. lbs.
(16.3 Nm)
12 ft. lbs.
(16.3 Nm)
Front Gearcase
Demand Drive Fluid
6.76-7.6 oz.
(200-225 ml)
8-10 ft. lbs.
(11-13.6 Nm)
8-10 ft. lbs.
(11-13.6 Nm)
Gearcase
Drain Plug
Level
Check/Fill
Plug
Fill
Level
- 2014 Ranger XP 900 2014 Ranger Crew 900 2013 Ranger XP 900 2013 Ranger 800 2013 Ranger 6x6 800 2013 Ranger Crew 800 2011 Ranger Diesel 2010 Ranger 4x4 2010 Ranger EV 2011 Ranger EV 2011 Polaris EV 2011 Polaris LSV 2011 Ranger 4x4 500 EFI 2011 Ranger Crew 500 EFI 2011 Ranger 400 2010 Ranger 400 HO 2010 Ranger XP 2010 Ranger HD 2010 Ranger 6x6 2010 Ranger Crew 2012 Ranger Diesel 2014 Ranger Diesel 2014 Ranger Crew Diesel 2011 Ranger XP 800 2011 Ranger 800 HD 2011 Ranger 800 6x6 2011 Ranger 800 Crew 2013 Ranger Diesel 2013 Ranger 500 Midsize 2013 Ranger Crew 500 2012 Ranger XP 800 2012 Ranger 800 HD 2012 Ranger 800 6x6 2012 Ranger 800 Crew 2015 Ranger XP 900 2015 Ranger Crew 900 2016 Ranger XP 570 2016 Ranger XP 570 EPS 2016 Ranger Crew 570 2016 Ranger Diesel 2016 Ranger Crew Diesel 2015 Ranger Crew 570 Full Size 2015 Ranger 570 Full Size 2016 Ranger XP 900 2016 Ranger Crew 900 2016 Ranger XP 900 High Lifter