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Airmar, Replacement sensor & parts, Servicing the valve assembly: b744v/vl – Airmar B744V User Manual

Page 4: Servicing the paddlewheel insert: b744v/vl, Winterizing: b744v/vl

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1. On the blanking plug, inspect the O-rings (replace if necessary)

and lubricate them with silicone lubricant or petroleum jelly

(Vaseline®) (see Figure 3). The O-rings must be intact and well

lubricated to make a watertight seal.

2. Remove the paddlewheel insert from the housing by removing

the safety wire from the pull ring and the INSERT nut (see

Figure 2). Unscrew the INSERT nut. Do not remove the CAP

nut, as the valve assembly will come out.

3. Grasp the pull ring and remove the paddlewheel insert with a

slow pulling motion.
NOTE: In the unlikely event that the paddlewheel insert cannot

be removed, see “Servicing the Valve Assembly” below.

4. Slide the blanking plug into the housing. Seat it into place with a

pushing twisting motion until the keys fit into the notches (see

Figure 3). Screw the INSERT nut in place and hand-tighten

only. Do not over tighten.

5. Reattach the safety wire (see Figure 2).

Servicing the Valve Assembly: B744V/VL

WARNING: The insert/blanking plug cannot be secured without

the valve sleeve. When the valve assembly is removed, always

re-insert the valve sleeve secured with the CAP nut and the

insert/blanking plug secured with the INSERT nut and safety wire

for a watertight seal.

CAUTION: Be careful to avoid cross threading the CAP nut.

Should the valve fail, it will need to be removed for servicing.

Follow the steps below. If a new valve assembly is required and

not immediately available, the valve sleeve must be reinstalled in

the multisensor housing for a watertight seal. Remove the flap

valve, spring pin, and spring from the sleeve (see Figure 5). Then

reinstall the sleeve in the housing.
1. On the blanking plug, inspect the O-rings (replace if necessary)

and lubricate them with silicone lubricant or petroleum jelly

(Vaseline®) (see Figure 3). The O-rings must be intact and well

lubricated to make a watertight seal.

2. Remove the safety wire and unscrew the CAP nut (see

Figure 2). With the blanking plug ready in one hand, remove the

paddlewheel insert and valve assembly as one unit by grasping

the pull ring and pulling upward. Rapidly replace the valve

assembly with the blanking plug to minimize the flow of water

into the boat. Temporarily secure it with the safety wire. Do not

leave the boat in the water unattended. This is not a watertight

or secure seal!

3. Separate the paddlewheel insert from the valve assembly by

unscrewing the INSERT nut (see Figure 3). Grasp the pull ring

and pull slowly upward.

4. Clean, repair, or replace the valve

assembly so the flap valve moves

freely and seats against the sleeve

(see Figure 5).

5. To reinstall the valve assembly,

inspect the O-rings on the paddle-

wheel insert (replace if necessary)

and lubricate them with silicone

lubricant or petroleum jelly

(Vaseline®) (see Figure 3). The

O-rings must be intact and well

lubricated to make a watertight

seal.

6. Slide the paddlewheel insert into

the valve assembly. Seat it in

place with a twisting motion until

the keys fit into the notches. Secure the paddlewheel insert with

the INSERT nut. Hand-tighten only. Do not over tighten.

7. Remove the safety wire from the multisensor. With the

combined valve assembly and paddlewheel insert ready in one

hand, remove the blanking plug. Slide the assembly into the

multisensor housing with the arrow on the top pointing forward

toward the bow. Be sure the cable fits into the cable channel

and the notch in the sleeve fits into the key in the housing (see

Figure 5). (A pushing twisting motion will locate the key.) Screw

the CAP nut in place, being careful to avoid cross-threading.

Hand-tighten only. Do not over tighten.

8. Reattach the safety wire (see Figure 2).

Servicing the Paddlewheel Insert: B744V/VL

The water lubricated paddlewheel bearings have a life of up to 5

years on low-speed boats [less than 10kn (11MPH)] and 1 year on

high-speed vessels. Paddlewheels can fracture and shafts can

bend due to impact with water borne objects and mishandling in

boat yards. O-rings must be free of abrasions and cuts to ensure a

watertight seal. Order a replacement Paddlewheel Kit No. 33-113.
1. Using the new paddlewheel shaft, push out the old shaft about

6mm (1/4"). With pliers, remove the old shaft (see Figure 3).

2. Place the new paddlewheel in the cavity with the flat side of the

blade facing the same direction as the arrow on the top of the insert.

3. Tap in the new shaft into place until the ends are flush with the

sides of the insert.

4. Install two O-rings in the lower groves near the paddlewheel.

Do not place them near the pull ring.

5. The remaining two O-rings are placed in a similar position on

the blanking plug.

6. To reinstall the paddlewheel insert, see “Installing the

Paddlewheel Insert” on page 2.

Winterizing: B744V/VL

After the boat has been hauled for winter storage, remove the

blanking plug to let the water drain away before reinserting it. This

will prevent any water from freezing around the blanking plug and

possibly cracking it.

Replacement Sensor & Parts

The information needed to order a replacement Airmar sensor is

printed on the cable tag. Do not remove this tag. When ordering,

specify the part number, date, and frequency in kHz. For convenient

reference, record this information at the bottom of page one.
Lost, broken, and worn parts should be replaced immediately.

Paddlewheel Kit

33-113

Paddlewheel & Valve Kit

33-535-01

Obtain parts from your instrument manufacturer or marine dealer.

Gemeco

Tel: 803-693-0777

(USA)

Fax: 803-693-0477
email: [email protected]

Airmar EMEA

Tel: +33.(0)2.23.52.06.48

(Europe, Middle East, Africa) Fax: +33.(0)2.23.52.06.49

email: [email protected]

Model

High-Performance
Fairing

Hull Nut

Cap Nut

Blanking
Plug

Insert

B744V

33-476-01

02-030

04-234-1

33-551-01

33-590-01

B744VL

33-476-01

02-030

04-234-1

33-551-03

33-590-02

B765LH
B765LM

33-476-01

02-030

NA

NA

NA

4

Figure 5. Valve assembly

sleeve

flap

spring

spring

cable

notch

channel

valve

pin

Copyright © 2005 Airmar Technology Corp.

Copyright © 2004 ­ 2013 Airmar Technology Corp. All rights reserved.

AIRMAR

®

TECHNOLOGY CORPORATION

35 Meadowbrook Drive, Milford, New Hampshire 03055-4613, USA

www.airmar.com

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