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Tri Tool 642SB Clamshell Air and Hydraulic User Manual

Page 13

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13

Model 642SB Low Profile Clamshell

92-0612 Rev. 131230

WARNING:

Too much torque may crack the Bearing, while too little torque may allow the

Bearing pre-load to relax.

INSPECTION OF THE MAIN GEAR

If the Headstock does not run smoothly, even after adjustment, inspect the Main

Gear to ensure that no chips, dirt or dust has damaged the gear.

Remove the front Thrust Plates by removing the (48) forty-eight Hold Down Screws.

Lift the Headstock from the Housing. Refer to the Clamshell nomenclature.

The Main Gear and the Main Bearings may now be inspected.

Check the Bearings, Housing, and the race on the Gear.

All surfaces should be smooth, without scratches, and they should feature even

wear patterns over the entire surface.

Relax the Bearing Adjustment Screws (1, 30, 15, 16, 7, 8, 22, and 23) and lightly turn them

in until they make contact with the Head Stock.

Connect the Power supply and apply power to the Clamshell so that the Clamshell is

running at full speed.

Lightly adjust the Bearing Adjustment Screws in the following sequence until the Clamshell

rotation slows slightly:

1, 30, 15, 16, 7, 8 22, 23, 2, 3, 17, 18, 9, 10, 24, 25, 4, 5, 19, 20, 11, 12, 26, 27, 6, 21, 13,

14, 28, and 29.

Listen for a change in the sound of the Drive Motors.

Adjust the Bearing Adjustment Screws in small increments to that the Bearings are loaded

evenly.

All of the Bearing Adjustment Screws should have a torque of at most 1 in-lb (0.1 N-m) to

insure that the bearings are uniformly loaded.

Over-tightening the Bearing Adjustment Screws will result in accelerated bearing wear,

lower available power, and excessive heat.

Lock the Bearing Pre-load by tightening the Bearing Adjustment Lock Screws (1 through

30)

Bearing Adjustment Lock Screw torque should be 5 to 10 ft-lbs (.6 to 1.1 N-m).