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Orion systems 31 zoning design guide, Warning, Wire & transformer sizing – Orion System Zoning User Manual

Page 31: Orion

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Orion Systems

31

Zoning Design Guide

Figure 1-17: Transformer And Wire Sizing Considerations

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Wire & Transformer Sizing

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Orion

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24VAC Power - Transformer & Wire Sizing Considerations for Devices With Modular Connectors

Modular devices include the VAV/Zone Controller, Modular

System Manager & Modular Polling Device. When sizing

transformers for the devices it is important to design your

layout so that the fewest number of Power/Comm distribution

boards and the least number of transformers can be used.

The polarity problem discussed in regards to other devices

that do not have modular connections is not an issue with the

modular devices as they cannot be connected with reversed

polarity because of the modular board connectors and cable.

Also the prefabricated cable is always 16 gauge. Wire size

selection is therefore not an issue with the modular devices.

However, the same minimum voltage rules apply to modular

devices as with other non-modular devices. In order to

simplify wiring design and layout with modular devices the

following rules apply:

Power/Comm Board maximum transformer size = 100VA.

This is due to the board circuitry and fusing. Each modular

device is to be calculated at 6VA. This allows for a maximum

of 16 devices per Power/Commboard. If more than 16

devices are required, multiple Power/Comm boards must be

used.

No more than 6 modular devices allowed per branch circuit.

(The Power/Comm board has a total of 4 branch circuits)

The longest total run per branch circuit is 240 Ft. This is due

to voltage drop on the prefabricated cable.

Below are some examples of transformer sizing and branch

circuit design.

120 / 24VAC

120 / 24VAC

120 / 24VAC

120 / 24VAC

80 VA

Transformer

Minimum

See Warning

Note Below

40 VA

Transformer

Minimum

See Warning

Note Below

100 VA

Transformer

Minimum

See Warning

Note Below

75 VA

Transformer

Minimum

See Warning

Note Below

Power/Comm

Board

Power/Comm

Board

Power/Comm

Board

Power/Comm

Board

Total length of all modular cables used on each branch ( A to B) cannot exceed 240 Ft.

Total length of all modular cables used on each branch ( A to B) cannot exceed 240 Ft.

A

A

A

A

12 Devices At 6 VA = 72 VA

Use 75 VA Transformer

Warning!

DO NOT GROUND THE 24V TRANSFORMER THAT IS

TO BE USED WITH THE POWER/COMM BOARDS.

Grounding Of The Transformer Will Damage The

Power/Comm Board And All Boards Connected To It.

6 Devices At 6 VA = 36 VA

Use 40 VA Transformer

16 Devices At 6 VA = 96 VA

Use 100 VA Transformer

13 Devices At 6 VA = 78 VA

Use 80 VA Transformer

6 Devices Maximum Per Branch Circuit

6 Devices Maximum Per Branch Circuit