Orion System Modular VAV/Zone Controller - Manual (Page 2)

Table of Contents
WattMaster Controls, Inc.
8500 NW River Park Drive, Parkville, MO 64152
Toll Free Phone: 866-918-1100
PH: (816) 505-1100 · FAX: (816) 505-1101
E-mail: [email protected]
Visit our web site at www.orioncontrols.com
Form: OR-MZCAP-TGD-01C Copyright 2014 WattMaster Controls, Inc.
AAON  is a registered trademark of AAON, Inc., Tulsa, OK.
WattMaster Controls, Inc. assumes no responsibility for errors or omissions.
This document is subject to change without notice.
Controller Features .......................................................................................................................................... 3
Overview ......................................................................................................................................................................................3
Features .......................................................................................................................................................................................3
P.D. Modular VAV/Zone Controller Actuator Package Dimensions ................................................................. 4
P.I. Modular VAV/Zone Controller Actuator Package Dimensions .................................................................. 5
Modular VAV/Zone Controller Actuator Package Comp. Locations ............................................................... 6
Zone Controller Expansion Module Dimensions and Components ................................................................. 7
Inputs and Outputs .......................................................................................................................................... 8
VAV/Zone Controller Analog Inputs ..............................................................................................................................................8
Other Controller Connections .......................................................................................................................................................8
OE325-01 Zone Controller Expansion Module.............................................................................................................................8
Controller Installation & Wiring ...................................................................................................................... 9
General.........................................................................................................................................................................................9
Controller Mounting ......................................................................................................................................................................9
Important Wiring Considerations ..................................................................................................................................................9
Zone Controller Actuator Package Wiring .................................................................................................... 10
Wiring Considerations ................................................................................................................................................................10
Zone Controller Expansion Module Wiring .................................................................................................... 11
Zone Controller Expansion Module Wiring .................................................................................................... 12
Zone Controller Expansion Module Wiring .................................................................................................... 13
Power/Comm Board Wiring ............................................................................................................................ 14
Modular Devices Transformer Sizing ............................................................................................................ 15
Modular Devices - Transformer Sizing .......................................................................................................................................15
Slaved Zone Damper Wiring .......................................................................................................................... 16
Slaved Zone Damper Wiring ......................................................................................................................................................16
Addressing & Powering Up ............................................................................................................................ 17
General.......................................................................................................................................................................................17
Controller Addressing .................................................................................................................................................................17
Power Wiring .............................................................................................................................................................................17
Initialization and Programming ..................................................................................................................... 18
Initialization.................................................................................................................................................................................18
Programming the Controller .......................................................................................................................................................18
VAV/Zone Configuration ................................................................................................................................. 19
VAV/Zone Configuration & Setup ...............................................................................................................................................19
Scheduling and Operation Modes.................................................................................................................. 20
Scheduling..................................................................................................................................................................................20
Modes of Operation ....................................................................................................................................................................20
Damper Positions .......................................................................................................................................................................21
Occupied Mode Sequences .......................................................................................................................................................21
Damper Positions and Occupied Mode Sequences ...................................................................................... 21
Unoccupied Mode Sequences ...................................................................................................................................................23
Unoccupied Mode Sequences ....................................................................................................................... 23
Damper Control ..........................................................................................................................................................................25
Tenant Override Logs .................................................................................................................................................................25
Damper Control and Tenant Override Logs ................................................................................................... 25
Zone Polling & Voting and Alarm Detection & Reporting ............................................................................ 26
Zoning ........................................................................................................................................................................................26
Alarm Detection and Reporting ..................................................................................................................................................26
Internal Trend Logging ...............................................................................................................................................................27
Force Modes or Overrides..........................................................................................................................................................27
Internal Trend Logging & Force Modes ........................................................................................................ 27
LED Troubleshooting ..................................................................................................................................... 28
Using LEDs To Verify Operation .................................................................................................................................................28
Other Checks .............................................................................................................................................................................29
Diagnostics .................................................................................................................................................... 29
Temperature Sensor Testing ......................................................................................................................... 30
Temperature Sensor Testing ......................................................................................................................................................30
Modular and Digital Room Sensor Testing .................................................................................................... 31