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Tc90s, Tc90b control panel replacement procedure chart – Metro TC90S/B Insulated Cabinet User Manual

Page 9

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8

TC90S

/

TC90B

CONTROL PANEL
REPLACEMENT
PROCEDURE CHART

CAUTION: Before any repair/replacement pf parts, be

certain to disconnect cord from power source.

PARTS TO BE REPLACED

REPLACEMENT PROCEDURE

1. Complete

1. Open door and remove rack on

1.

Control Panel

control panel side. (Refer to

Heat Element Replacement
page 5, step 7)

2. Place a cardboard sheet down

and lay the cabinet on its back.
Remove the screws holding the
control panel to the chassis.
(On underside of chassis)

3. Stand cabinet up and remove

the two screws holding the
control panel to the cabinet (at
the top of the cabinet).

4. Remove the two clamps

holding the thermostat and the
thermometer to the underside
of the cabinet top and retain.
Uncoil power cord.

5. Carefully lift the control panel

vertically off the outer wrapper
brackets. After the initial
movement, note the notch
in the control panel and the
bracket mounted to the cabinet.

6. With the panel clear of the

brackets, remove the grommet
in the inner wall and push
the two bulbs through the
hole at the cabinet side wall.
(Thermostat bulb fi rst “Longer
Bulb”.)

7. Note and mark RED & WHITE

wire locations and remove the
wires from the terminal block.

8. Disconnect the GREEN ground

wire from the cabinet.

9. It is not necessary to remove any

wires from the new control panel.

10. Replace the complete control

panel with part number
RPTC90-4000.

2. Power Switch

Refer to Complete Control Panel.

1. Note the location of each wire

connected to the power switch,
marking if necessary. Also note
the orientation of the switch
body of each terminal.

2. Remove wires from switch.

3. Depress tabs on switch body

and push it out through the
control panel.

4. Install new switch part number

RPC13-375.

5. Reconnect wires to correct

terminals.

3. Indicator Lights Refer to Complete Control Panel.

3.

(Red or Yellow)

1. Note the location of each wire

connected to the pilot lights.
Mark them if necessary.

2. Disconnect the pilot wires from

the terminal block.

3. Using a small screwdriver, pry

loose the retaining clip from the
light body. Pull the light and
wires through the control panel.

4. Install new spade terminals part

number RPC13-027 to the wire
ends.

5. Install new pilot light (Red part

number RPC13-246, Yellow part
number RPC13-245).

4. Thermostat

1. Pull knob from shaft of

4.

Knob

thermostat and repIace with

part number RPC06-313.

5. Terminal Block Refer to Complete Control Panel.

1. Note the location of each wire

connected to the terminal
block and the terminal block
orientation. Mark the wires if
necessary. Disconnect all wires
from the block.

2. Remove damaged block by

removing retaining screws
located at rear of control panel
and retain.

3. Install new speed nuts part

number RPF02-068 into terminal
block and replace block with
part number RPC13-096.

6. Thermometer

Refer to Complete Control Panel.

1. Remove the screw retaining the

bulb to the inner liner.

2. With control panel disconnected,

remove the grommet on the
upper left inside corner of the
cabinet. Push the thermostat
bulb fi rst, then the thermometer
bulb through the hole in the
cabinet side and out through the
bushing in the outer wrapper.
Replace thermometer with part
number RPC13-109. Carefully
uncoil new tubing and bulb
and feed through the bushing
in the cabinet side. CAUTION:
DO NOT make sharp bends or
kinks in the capillary tubing.

3. Seal the hole around the

capillary tubing in the inside
of the cabinet with a FDA
grade silicone sealant. If inner
grommet is damaged, replace
with part number RPC07-044.

7. Theromstat

Refer to Complete Control
Panel.

PARTS TO BE REPLACED

REPLACEMENT PROCEDURE