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Cio-sta-tc screw terminal adapter board, Open thermocouple detection, Theory of operation – Measurement Computing PCI-DAS-TC User Manual

Page 13: Isolated analog inputs

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PCI-DAS-TC User's Guide

Functional Details

13

CIO-STA-TC screw terminal adapter board

The CIO-STA-TC is a specially configured screw terminal adapter board designed specifically for use with the
PCI-DAS-TC. The board has screw terminals for each thermocouple channel, a cold junction sensor integrated
into an isothermal bar, and the option of installing an "open thermocouple detection" circuit.

Each thermocouple input is made through two screw terminals — one positive (+) and one negative (-). Connect
the thermocouple wires to the appropriate terminals, connect the CIO-STA-TC to the PCI-DAS-TC, and your
board is ready for use.

Note the polarity when connecting the thermocouples

Be careful to observe correct polarity when connecting thermocouple wires or extension wires.

The CIO-STA-TC is available by itself (MCC part number CIO-STA-TC), or as part of a kit that includes the
PCI-DAS-TC board and five foot shielded cable.

Open thermocouple detection

The only user configurable option in the CIO-STA-TC is the open thermocouple detection resistors. These are a
series of 20 MΩ resistors that can be connected between the + terminal of the thermocouple and a known
voltage that is larger than any allowable thermocouple output.

The 20 MΩ resistors are large enough so that they do not affect the readings from the thermocouples. If a
thermocouple junction should open, a 20 MΩ will drive the input voltage high enough so the software can
recognize that it is not a valid thermocouple reading.

Open thermocouple detection circuitry is set via dip switches on the CIO-STA-TC. DIP switches are labeled,
and each channel has a switch. To enable open thermocouple detection for a channel, set the switch to ON (up,
towards the isothermal block). To disable the function, set the switch to OFF (down, towards the outside of the
board).

0

1 2

3

O
N

4 5

6

7

8 9 10 11

O
N

13 14 15

Figure 4. PCI-DAS-TC functional block diagram

The PCI-DAS-TC is shipped with open thermocouple detection disabled.

Theory of operation

Isolated analog inputs

The analog input section of the PCI-DAS-TC consists of the following components:

 CJC (Cold Junction Compensation) sensor input
 20 (differential) channel multiplexer
 Precision 9.90 V source
 Analog ground source
 Programmable gain amplifier suitable for scaling the seven thermocouple types
 High frequency, synchronous V-F A/D converter.