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11 2.5 welding power selection and electrodes – Kemppi MinarcTig 250MLP User Manual

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2.5

Welding power selection and electrodes

tig welding electrodes and gas nozzles

In DC TIG welding we recommend the use of the WC20 (grey) type electrode,

however other types are available.
The welding electrode size (diameter) is selected depending on the welding

current/power to be used. An electrode with an insufficient diameter

compared to the welding current will melt, while excessive electrode size

will make it more difficult to ignite the arc.
Generally speaking, a 1.6 mm tungsten electrode will cover currents up to

150 A, and 2.4 mm tungsten electrode up to 250 A DC current.
Before use, grind the tungsten electrode to a sharp point at approximately

1.5 times the diameter of the electrode. If the electrode touches the work

piece during welding, re-sharpen the electrode.

mma welding electrodes

In MMA welding, the welding electrodes must be connected to the correct

pole. Normally, the electrode holder is connected to the positive and the

earthing cable to the negative connector.
It is also important to properly adjust the welding current so that the filler

material and coating will melt properly and the welding is efficient. The table

below presents the electrode sizes available with the MinarcTig welding

machine and the corresponding welding current values.

mma electrodes and corresponding current settings range

Electrode

diameter

1.6 mm 2.0 mm 2.5 mm 3.25 mm

4.0 mm 5.0 mm

Fe-Rutile

30-60 A

40-80 A

50-110 A

80-150 A

120–210

170–220

Fe-Basic

30-55 A

50-80 A

80-110 A

110-150 A

140–200

200–220

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© Kemppi Oy / 1339

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