Hypertherm MAX200 Service Manual - Manual (Page 10)

TABLE OF CONTENTS
MAX200 Service Manual vii
14
Replacement .............................................................................................................................................................................3-36
Individual Torch Leads .................................................................................................................................................................3-36
Removal ......................................................................................................................................................................................3-36
Replacement .............................................................................................................................................................................3-38
MAX200 Rev 1 90° Hand Torch Lead Set Assemblies.......................................................................................................3-39
MAX200 Rev 1 Machine Torch Removal and Replacement ........................................................................................................3-40
Removal ...........................................................................................................................................................................................3-40
Replacement...................................................................................................................................................................................3-40
MAX200 Rev 1 Machine Torch Lead Set and Individual Leads Removal and Replacement ...............................................3-42
Torch Lead Set ..............................................................................................................................................................................3-42
Removal ......................................................................................................................................................................................3-42
Replacement .............................................................................................................................................................................3-42
Individual Torch Leads .................................................................................................................................................................3-44
Removal ......................................................................................................................................................................................3-44
Replacement .............................................................................................................................................................................3-44
PAC200T/E Torches Removal and Replacement ..........................................................................................................................3-46
Removal ...........................................................................................................................................................................................3-46
Replacement...................................................................................................................................................................................3-46
PAC200T/E Torch Lead Assembly Removal and Replacement ................................................................................................3-48
Removal ...........................................................................................................................................................................................3-48
Replacement...................................................................................................................................................................................3-48
Increase or Decrease PAC200T/E Torch Lead Length .................................................................................................................3-50
Adjust Plasma Gas........................................................................................................................................................................3-53
Section 4 PARTS LIST ........................................................................................................................................................ 4-1
Introduction ..................................................................................................................................................................................................4-2
Front Wall Outside – MAX200 Power Supply....................................................................................................................................4-5
Control Panel SA – MAX200 Power Supply.......................................................................................................................................4-7
Base Plate – MAX200 Power Supply ...................................................................................................................................................4-9
Plasma Gas SA – MAX200 Power Supply .......................................................................................................................................4-11
Center Wall Left Side – MAX200 Power Supply ............................................................................................................................4-13
Center Wall Right Side – MAX200 Power Supply .........................................................................................................................4-15
Front Wall Inside – MAX200 Power Supply .....................................................................................................................................4-17
Chopper SA Front Wall Inside Left – MAX200 Power Supply ....................................................................................................4-19
Chopper SA Front Wall Inside Right – MAX200 Power Supply..................................................................................................4-21
Rear Wall Inside – MAX200 Power Supply ......................................................................................................................................4-23
Spark Gap Assembly – MAX200 Power Supply .............................................................................................................................4-25
High Frequency and I/O PCB – MAX200 Power Supply..............................................................................................................4-27
Rear Wall Outside – MAX200 Power Supply ..................................................................................................................................4-29
Recommended Spare Parts ..................................................................................................................................................................4-30
MAX200 Rev 1 Hand Torch Consumables.......................................................................................................................................4-33
Hand Torch Consumable Parts Kit ......................................................................................................................................................4-33
MAX200 Rev 1 Hand Torch Assemblies ...........................................................................................................................................4-35
Hand Torch Lead Assembly Parts .......................................................................................................................................................4-36
Hand Torch Lead Extensions ................................................................................................................................................................4-37
MAX200 Machine Torch Consumables .............................................................................................................................................4-39