Flowserve VCT User Manual
Page 2
USER INSTRUCTIONS APM, APMA and APH MX0301 - 07/03
Page 2 of 32
®
CONTENTS
PAGE
1
INTRODUCTION AND
SAFETY
3
1.1
General………………………….. 3
1.2
CE marking and approvals……. 3
1.3
Disclaimer……………………….
3
1.4
Copyright………………………... 3
1.5
Duty conditions…………………. 3
1.6
Safety……………………………. 3
1.7
Nameplate and warning labels.. 5
1.8
Specific machine performance.. 5
1.9
Noise level………………………
5
2
TRANSPORT AND STORAGE
5
2.1
Consignment and unpacking….
6
2.2
Handling…………………………
6
2.3
Lifting…………………………….
6
2.4
Storage………………………….. 7
2.5
Recycling and end of product
life
7
3
PUMP DESCRIPTION
7
3.1
Configurations………………….. 7
3.2
Design of mayor parts…………. 7
3.3
Performance and operating
limits……………………………...
7
4
INSTALLATION
7
4.1
Location…………………………. 7
4.2
Part assemblies………………… 8
4.3
Foundation……………………… 8
4.4
Grouting…………………………
8
4.5
Alignment……………………….
8
4.6
Piping………………………….… 9
4.7
Final alignment check………….
9
4.8
Electrical connections………….
9
5
COMMISSIONING, START-UP,
OPERATION AND SHUTDOWN
9
5.1
Pre-commissioning procedure..
9
5.2
Motor lubricants………………… 9
5.3
Direction of rotation…………….
9
5.4
Guarding………………………… 10
5.5
Rotor setting…………………….
10
5.6
Starting the pump………………
10
5.7
Running the pump……………... 11
5.8
Stopping and shutdown……….. 11
5.9
Emergency shutdown………….
11
6
MAINTENANCE
11
6.1
General………………………….. 11
6.2
Maintenance schedule………… 12
6.3
Spare parts……………………..
13
6.4
Recommended spares and
consumable items………………
13
6.5
Tools required…………………..
13
6.6
Fastener torques……………….
13
6.7
Renewal clearances…………… 14
6.8
Disassembly…………………….
14
6.9
Examination of parts…………...
15
6.10 Assembly………………………..
16
7
FAULTS; CAUSES AND REMEDIES
18
8
PARTS LIST AND DRAWINGS
19
8.1
Typical sectional drawings…….
19
8.2
Parts list…………………………
26
8.3
General arrangement drawing..
26
9
CERTIFICATION
26
10
SUPPLEMENTARY INFORMATION
27
10.1 Long term storage…………………..
27
10.2 Coupling alignment…………….
Procedure
30
10.3 Gasket eliminator application…
31
1
11
OTHER RELEVANT DOCUMENTATION
AND MANUALS
31
11.1 Supplementary user instructions………. 31
11.2 Change notes…………………... 31
11.3 Additional sources of ………….
Information
31
11.4 Customer service information… 32