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Delta Electronics Program Transfer Module DVP-PCC01 User Manual

Dvp-pcc01, Instruction sheet

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http://www.delta.com.tw/industrialautomation/

5011641001-PCE1

2006-03-10

DVP-PCC01

Program Transfer Module

Instruction Sheet

1

Warning

Please set the RD/WR switch before operating the .

Do not disconnect PCC01 before Transmission ends; otherwise, it may cause data loss in the PCC01

Do not change the RD/WR switch during PCC01 operation.

2

Introduction

PCC01 can read or write PLC programs, devices (coils and registers) and passwords to all series of PLC via

COM. It provides rapidly and safely data transmission to PLC.

Applicable Models and Read/Write Device Types:

Program area

PLC device area

Device type

Models

Program (Steps)

D register

M device

File register

DVP-ES/EX/EC/SS 4K

D0~D599 M0~M1279

N/A

DVP-SA/SX/SC 8K D0~D4999

M0~M4095

1600

DVP-EH/SV 16K

D0~D9999

M0~M4095

10000

Product Profile

PO

WE

R

OK

CO

M

ER

A

S

E

D

VP-

PC

C

0

1

ER

R

5

6

33

66.3

300

1

2 3

4

WR

RD

Unit: mm

1. Power LED

4. Error LED

2. Communication Indicator LED

5. Operation mode: read/write functional switch

3. Operation completed LED

6. PCC01 Data Erase button

Specification

Data Retention

10 years

Write Cycles

At Least 10,000 times

Transmission speed

9600 /19200 bps (PB: 9600 bps only)

Storage

-25℃~70℃ (Temperature), 5~95% (Humidity)

Operation

0℃~55℃ (Temperature), 50~95% (Humidity), Pollution degree 2

Noise Immunity

ESD: ±4KV Air Discharge
EFT: Power Line: 2KV
RS: 0.15MHz~80MHz, 10V/m
Surge : ±1KV

Vibration / Shock
Resistance

International Standard: IEC1131-2, IEC 68-2-6(TEST Fc)
IEC1131-2 & IEC 68-2-27 (TEST Ea)

3

Operation and Function Description

3.1 Read/Write Operation Sequence:

Step

(PLC→PCC01) RD (Read)

(PLC←PCC01) WR (Write)

1

Set RD/WR switch to “RD” mode

Set RD/WR switch to “WR” mode and confirm PLC
is STOP status

2

Connect PCC01 to PLC COM1.Reading will start
after 5sec. waiting.

Set RD/WR switch to “WR” mode and place the
PLC RUN/STOP switch in the STOP position.

3

After reading data from PLC, “OK” LED will light

Connect PCC01 to PLC COM1.Writing will start
after 5 sec.

4

Disconnect PCC01 when read process is done.

Disconnect PCC01 when write process is done.

3.2 Password

Function

The PCC01 transfer module can obtain a password from the source PLC along with the program. When the

program is transferred from the ACPGMXFER to the destination PLC it will compare the password and if the

password in the PLC matches or no password was previously set the transfer will complete. This will require

future ACPGMXFER transfers to a password protected PLC to have the same password as the PLC, Also if a

password is set via the transfer module any WPLSOFT users will be required to enter the password before any

program changes can be made.

The password is entered into registers D1086 and D1087 and set on by enabling M1086. These addresses

serve only as an entry point for the password at the source PLC. When the file is ‘Wrote’ to the destination PLC

the unit will be password protected and registers D1086 and D1087 will not be populated with the password. If

M1086 is not set on the passwords will be ignored.

The password is set in the source PLC by using the Batch Monitoring feature of the PLC software or hand held

programmer to enter the password into registers D1086 and D1087. Enter the value in Hexadecimal format, a

password of 1234 would be entered as follows. H3132 into register D1086 followed by H3334 into register

D1087. Refer to the table in section 6 for cross reference of valid ASCII characters. Next set M1086 on to make

this password active.

Connect the transfer module to the source PLC with the switch set to read. This will upload the program and the

password of 1234. The destination PLC will have to be in the stop mode, next connect the transfer module to

the destination PLC with the switch set to the “write” position. The transfer module will download the program

and set the password to 1234.

The password key has four digits. Each digit is 8bits number and form with ASCII in D1086 and D1087.

Example as follows:

D1086

D1087

Password Key

Password setting

High byte

Low byte

High byte

Low byte

Byte 1

Byte 2

Byte 3

Byte 4

ASCII code (HEX)

1 (0x31=H31)

2 (0x32=H32)

3 (0x33=H33)

4 (0x34=H34)

3.3 The conditions when PCC01 will read/write to an PLC:(w/ PW: with password; w/o PW: without password)

Read

Write

PCC01

PLC Status

w/o PW

w/ PW

w/o PW

w/ PW

w/o PW

Able to read

Password verify error

Unable to write

Unable to write

RUN

w/ PW

Unable to read

Unable to read

Unable to write

Unable to write

w/o PW

Able to read

Password verify error

Able to write

Able to write and
write password to
PLC

STOP

w/ PW

Unable to read

Unable to read

Password verify error

Able to write after
verification

3.4 PCC01 force PLC in RUN/STOP status

PCC01 provide Run/Stop function in DVP-ES/EX/EC series MPUs. When PCC01 ERR and OK LEDs are blinking

simultaneously in WR mode and PLC is in RUN status, user can press the ERASE button within 30 seconds to force

PLC in STOP After that, disconnect PCC01 from the PLC and then connect to PLC again. Once data write-in is

completed, push ERASE within 30 seconds while PCC01’s OK LED is ON to switch PLC status from STOP to RUN.

3.5 PCC01 Data Erase function:

Once PCC01 connects to PLC, please press and hold the ERASE button within 5 secs. Continue to hold the button

until the OK LED turns on. Release the button and the ACPGMXFER module can now be removed.

3.6 Data Duplication Function

Besides program transfer, the PCC01 can also read/write register and coil data to/from the PLC. The PCC01

will monitor coil M1085 to see if it should read/write the data. When M1085 is OFF, the PCC01 will read or

write the data depending on the operation selected. If M1085 is ON he PCC01 will not read or write the data.

Data Duplication steps:

1.) Set M1085 On/Off in PLC

2.) Select PCC01 RD/WR switch in reading or writing mode.

3.) Connect PCC01 to PLC COM1 communication port

4.) After operation is completed, “OK” LED will turn on.

5.) Disconnect PCC01 from the PLC.

3.7 Estimation of Read/Write Operating Timing

M1085=OFF

M1085=ON

Model

Read

Write

Read

Write

DVP-ES/EX/SS

35 sec.

45 sec.

30 sec.

35 sec.

DVP-SA/SX/SC

1 min. 10 sec.

1 min. 15 sec.

1 min. 5 sec.

1 min. 10 sec.

DVP-EH/SV

2 min. 50 sec.

3 min.

1 min. 10 sec.

1 min. 20 sec.

4 Error

Indication

PCC01 will show an error or warning status with the ERR and OK LEDs.

Below is the summary:

Indicator

Error Message

ERR

OK

Recommend

PCC01 Internal memory
error

On Off

PCC01 hardware may be damaged, please replace it.

Incompatible model

Blinking Off

Make sure PCC01 model record is compatible with PLC
model.

Operation error – unable
to write

Synchronous blinking

PCC01 doesn’t contain a valid program for “WR” mode.
PCC01 in “WR” mode, and PLC is in RUN mode. Please
place PLC in STOP mode.
Communication protocol error! Please confirm the PLC is in
STOP mode and reboot the PLC.
Check PLC program syntax.

Operation error – unable
to read

Cross blinking

PLC protect with password.
Communication protocol error! Please confirm PLC in STOP
mode and remove/apply power to.

Password verify error

On Blinking

PCC01 is in “RD” mode, and is protected by password.
Please push erase button when PCC01 connect to the PLC.
For more detailed operation of erasure, please reference to
section 3.4.
PCC01 is in “WR” mode, and PLC is protected by password.
Please disable the password in PLC, or set the same PLC’s
password in the PCC01. For more detailed operation , please
reference to section 3.2.

ERASE completed

Off On

Please refer to section 3.5.

5 Troubleshooting

If ERR LED is always ON or blinking. Please refer to section 4.

Disconnecting the PCC01 or powering down the PLC when the operation in progress will cause unexpected

results:

PCC01 in “RD” mode:

PCC01 data will be invalid. Please reboot the PLC again or re-connect PCC01 to PLC.

PCC01 in “WR” mode:

PLC program will be invalid. Please reboot PLC again or re-connect the PCC01 to PLC.

6 Appendix:

ASCII

Table

The password composed of 4 bytes. Each byte is an ASCII character of ‘0’~’9’, ‘A’~’Z’. ‘a’ ~’z’. The password is case

sensitive. Below is ASCII table.

HEX

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

ASCII

HEX

10

11

12

13

14

15

16

17

18

19

1A

1B

1C

1D

1E

1F

ASCII

HEX

20

21

22

23

24

25

26

27

28

29

2A

2B

2C

2D

2E

2F

ASCII

SP

! " # $ % & ' ( ) * + , - . /

HEX

30

31

32

33

34

35

36

37

38

39

3A

3B

3C

3D

3E

3F

ASCII

0 1 2 3 4 5 6 7 8 9 : ; < = > ?

HEX

40

41

42

43

44

45

46

47

48

49

4A

4B

4C

4D

4E

4F

ASCII

@

A B C D E F G

H

I J K

L M

N

O

HEX

50

51

52

53

54

55

56

57

58

59

5A

5B

5C

5D

5E

5F

ASCII

P

Q R S T U V W

X

Y

Z ⌧

HEX

60

61

62

63

64

65

66

67

68

69

6A

6B

6C

6D

6E

6F

ASCII

` a b C d e f g h i j k l M

n o

HEX

70

71

72

73

74

75

76

77

78

79

7A

7B

7C

7D

7E

7F

ASCII

p q r s t u v w x y z { | } ~ ⌧

Note: ‘⌧’:Denotes invalid ASCII character, do not use.