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1100es assembly instructions, Frame assembly, Console mast assembly – Diamondback Fitness 1100U User Manual

Page 9: Handlebar assembly, Console assembly, Handrail assembly, Waterbottle

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9

Frame Assembly

1. Place rear stabilizer bar under main frame body and align screw holes.
2. Insert and tighten the two M8 x 20mm screws with a 5mm Allen wrench.

Console Mast Assembly

1. Install console mast adapter/cover onto console mast.
2. Insert the main wire harness into the bottom opening of the console mast tube.

Push the harness up the tube until the connector of the harness appears in the
opening at the top of the tube.

WIRING HARNESS INSTALLATION HINT:

Straighten the loops of the wiring harness so that it can be slid smoothly into the
console mast. Hold the bottom of the console mast next to the console mast receptor
and point the top of the console mast downward.

3. Install the console mast by sliding it onto the console mast receptor while pulling

the wire harness. This will keep the slack out of the harness so the wires will not get
pinched and short out. Insert and tighten the four M8 x 12mm screws with a 5mm
Allen wrench.

4. Snap the console mast adapter/cover into top of sidecase.

Handlebar Assembly

1. Assemble the handlebar onto the mount and insert and tighten the four M8 x 12mm

screws using a 5mm Allen wrench. Be sure not to pinch the hand pulse harness
during this procedure as this will damage the electronic console.

Console Assembly

1. Connect the plug from the main wiring harness to the plug receptor on the backside

of the console taking care to install correctly (see plug alignment marks). WIRING
HARNESS INSTALLATION HINT: Any excess wiring must be carefully inserted
(“stored”) back into the console mast before installing the console onto the console
mounting plate.

2. Fasten the console to the console mounting plate with the four M5 x 12mm screws

and washers using a Phillips screwdriver.

Handrail Assembly

1. Assemble the upper and lower sections of the right and left handrails using two M8

x 12mm screws each with a 5mm Phillips Allen wrench.

2. Place the left and right handrail assemblies into position: Assemble the handrail

clamp cover and handrails onto the upper portion of the console mast. Insert and
finger tighten the two M8 x 55mm Allen screws. Align screws. Align screw holes on
bottom of the handrails and top of the stabilizer bar. Insert and tighten two M8 x
20mm screws into each handrail and tighten with a 5mm Allen wrench. Tighten the
clamp cover on upper portion of the console mast with a 5mm Allen wrench.

Waterbottle

1. Place the bottle holder on the console mast. Insert and tighten the two M5 x 12mm

screws using a screwdriver.

2. Snap the water bottle into the bottle holder.

2. Snap the water bottle into bottle holder.

1100ES Assembly Instructions

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