Instructions and parts manual – BUG-O Systems BGW-5000 User Manual
Page 9

9
2-8 .......... Safety Instructions
10............ I. GENERAL DESCRIPTION
10 ......... 1.1 Single and Double Sided Welding
10 ......... 1.2 Welding Process
11 ............ II.TECHNICAL SPECIFICATIONS
11 ............ III. KEY COMPONENTS
11 ......... 3.1 Main Frame
11 ......... 3.2 Dual Motor Drive
12 ......... 3.3 Welding Gear
12 ......... 3.4 Weld Head Assembly
13 ......... 3.5 Control
15 ......... 3.6 Flux Recovery
17 ......... 3.7 Electrical Cabinet & Power Source Storage
19 ......... 3.8 Electric flux winch
19............ IV. INSTALLATION AND OPERATION
19 ......... 4.1 Frame Setup
21 ......... 4.2 Master Control Connections
21 ......... 4.3 Installation
29 ......... 4.4 Input Connection
30 ......... 4.5 Operation
31 ......... 4.6 Welding
32............ V. WELDING PROCEDURE GUIDELINES
32 ......... 5.1 Joint Design
32 ......... 5.2 Typical Welding Parameters (for 3.2mm wire)
34............ TROUBLESHOOTING
36............ MAINTENANCE
38............ DIAGRAM
38 ......... 8.1 Electric diagram
39 ......... 8.2 Technical diagram
45 ......... 8.3 Guide setup diagram of bottom up girth welder
46 ......... Spare Parts Kit
47 ......... Warranty
TABLE OF CONTENTS
BGW-5000/BGW-6000 GIRTH WELDERS
INSTRUCTIONS AND PARTS MANUAL
PAGE