WaterFurnace Envision2 NXW Chiller - Manual (Page 18)

18
ENVISION 2 NXW REVERSIBLE CHILLER INSTALLATION MANUAL
Wiring Schematics cont.
Chiller with Phase Guard
T1
T2
T3
S1 S2
Earth Ground
Blue Blue
Page
1
24V
Transformer
SFS
Johnson FX-10
5VDC AI3
35 36 37 38
+ - AI5 - + AI4 - + AI6 AI2 AI1 5VDC 5VDC LED - - - + + +
24VAC
24VAC Com
GROUND
39 40 41
PWM2 PWM2 Com PWM1
42 43 44 45 46 47 48
24VAC Com DI12 DI11 DI10 DI9 DI8 DI7
49 50 51 52 53 54 55 56
DI 3/4/5/6/ Com DI6 DI5 DI4 DI3 DI2 DI1 9VDC
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
D09 D08 D07 D0 6
D05 D04 D03 D02 D01
J8 J2 J10 J9
J7
NOTE 6
A21 A12
A25 A22
A32
A31 A35
A23
A13
A11
A15
A14
A24
A34
A33
34
31
30
29
28
27
26
25
24
23
22
21
20
AI4 EXP
5Vdc Com J2
5Vd
c
5Vdc Com
AI3 EXP
5Vd
c
5Vdc Com
AI2 EXP
5Vd
c
5Vdc Com
AI1 EXP
5Vd
c
17
16
15
14
13
12
11
10
DO3
24 Vac
DO4
DO5
DO6
24 Vac
24 Vac Com
J3
24 Vac
J1 Main Board
Connection
A41
A31
A23
A13
A43
A42
A32
A33
A21
A22
A12
A11
4
3
2
1 D02
D01
6
D07 5
8
D08 7
Johnson FX10 Expansion Board
Unit Power Supply
PB1
Black (F1) Black (F2) Black (F3) Black (F4) Black (F5) Black (F6) Black (F7) Black (F8) Black (F9) Black (F10) Black (F11) Black (F12) Black (F13) Black (F14) Black (F15) Black (F16) Black (F17) Black (F18) Black (F19) Black (F20)
1 2 3 4 5 7 8 9 10 6 11 12 13 16 15 14 17 20 19 18 A
33 32 31 30 29 28 27 26 25 24 23
White/Red (80) White/Red (81) White/Blue (33) White/Blue (34) Yellow/Red (35) Yellow/Red (36) Yellow/Blue (37) Yellow/Blue (38) Tan/Black (84) Tan/Black (85)
S-WCT Circuit 1 L-WCT Circuit 1 S-WCT Circuit 2 L-WCT Circuit 2
LLT
Black (97)
Yellow
Yellow
Green/Yellow (23)
Yellow (21)
Y1
COMP 1
LC1
Comp A Alarm
RS
DO-9
X2
DO-7
R
24VAC
SS
DO-8
LC2
Comp B Alarm
X1
Acc
C
24VAC COM
TO
NOT USED
SC
NOT USED
AIC
NOT USED
L
NOT USED
O/B
REV VALVE
G
NOT USED
Y2
COMP 2
16 12 8 2 9 4 10 7 5 3 11 14 6 13 15 1
TB
Black (SS) Black (C) Black (RS) Black (R) Black (X2) Black (LC2) Black (LC1) Black (X1) Black (Y1) Black (Y2) Black (O/B) Black (G) Black (AIC) Black (SC) Black (L) Black (TO)
B
97P862-02
11/14/13
Black/White
(26)
Black (30)
Black (30) Black (29)
Black (29)
Yellow (25) Black (28)
Black (28)
Brown (53)
Brown (53)
Brown (52)
Brown (52) Blue (51)
Blue (51)
Black (75A) Black/Org (75B)
Violet (67) Violet (66)
Black/White (63)
Black/White
(62)
Black (54)
Red (55) Gray (56) Brown (57) Gray (59)
Black
Black
CS-A Circuit A
Black
Black
CS-B Circuit B
Blue (45)
Blue (45)
Blue (46)
Blue (46)
Blue (45)
Blue (46)
Orange (47)
Orange (47)
Orange (47) Gray (48)
Connect to R on TB
White (88)
White (88)
White (89)
White (89)
Orange (60)
Tan/White (82) Tan/White (83)
Black (A) Black (A)
White (B) White (B)
RV1
Orange (60A)
ELT
Blue (76A) Blue (76B)
BLACK WIRE HARNESS
Black(D)
White (E)
Red (F)
Black(K)
White (L)
CPM1
M2
M1
Black (70A) Black/Org (70B)
Black (72A)
Notes
2 - Disconnect for 15 degree load side freeze protection 3 – Acc output is cycled with the lead compressor. 4 - A field installed flow switch is required for the load side and must be connected to PB2-3 for the unit to operate. 1 - Disconnect for 15 degree source side freeze protection 6 - Jumpers must be set as shown for correct control operation. If a communication card is present, it must
be removed to check the jumpers.
5 – A field installed flow switch is required for the source side and must be connected to R for the unit to operate. 7 – Reversing Valve will be energized for heating mode. 9 – M1 and M2 are located on the compressor protection modules (CPM1 and CPM2) inside of the compressor junction boxes. Only used on the 600 model. 8 – In Emergency Shutdown, line voltage is still present in control box. Emergency Switch is wired on low voltage circuit only.
NOTE 3
NOTE 5
NOTE 7
NOTE 7
NOTE 9 NOTE 9
Ground
Legend
CC – Compressor Contactor CS – Current Switch ELT – Entering Load Temp ES – Emergency Shutdown EST – Entering Source Temp HP – High Pressure LFS – Load Flow Switch LLT – Leaving Load Temp
LP – Low Pressure LST – Leaving Source Temp L-WCT – Load Water Coil Temp PB – Power Block RV – Reversing Valve SFS – Source Flow Switch S-WCT – Source Water Coil Temp TB – Terminal Board PGM – Phase Guard Monitor
CPM – Comp
ressor Protection Module
Factory low voltage wiring Factory line voltage wiring Field low voltage wiring Field line voltage wiring Optional block Field Supplied Option Thermistor Relay coil
T
Open Jumper Closed Jumper ¼” Quick Connector
10 – Only used on the 600 model.
Blue (98)
Black (71A)
L1
L2
L3
L2
L1
L3
G L1
L2
L3
L2
L1
L3
L1
L2
L3
L2
L1
L3
Disconnect
(fused
d isconnect
o ptional) Black(A)
Red (M)
Black(G)
Red(C)
Red(J)
White(B)
White(H)
Disconnect
handle
(through
the
d oor)
White
Current Switch CS1
Black
Black
CC1
L1
L2
L3
T1
T2
T3
Compressor
(Circuit
1)
Grn/Yel
Red
Black
Blue
Red
T2 S2 S1
Compressor Protection Module
#1
(CPM1)
NOTE 10
T1 T3
L N
F4
L1
L2
L3
T1
T2
T3
CC2 T1
T2
T3
S1 S2
Earth Ground
Blue Blue
White
Compressor (Circuit
2)
Grn/Yel
Black
Red
Black
Blue
Red
T2 S2 S1
NOTE 10
T1 T3
L N
Compressor Protection Module
#2
(CPM2)
Current Switch
Black
Black
CS2
F5
F6
F1
F2
F3
F7
F8
F9
F10 F11
Yellow (19) Black/White (20)
Yellow (17) Black/White (18)
2 3 1
Black (95)
Black/White (22)
Green/Yellow (16)
Black/White
(22)
Yellow (24)
Yellow (21)
CPM2
M2
M1
Black/Org
(72B)
Black/Org (71B)
Yellow (24)
Orange (60) Black
Yellow
Orange (61A)
F - Fuse
Black (70A)
White (88)
Black/Org (75B)
Black (75A)
White (89)
Black/Org (70B)
T T
Tan/Black (85) Tan/Black (84) Yellow/Blue (38) Yellow/Blue (37)
T T T
Yellow/Red (35) Yellow/Red (36) White/Blue (34) White/Blue (33) White/Red (81) White/Red (80) Orange (61A)
RV2
Orange/Wht (61B)
T
Tan/White (82) Tan/White (83)
T T
EST LST
Brn/Blk (42) Brn/Blk (41) Brn/Wht (87) Brn/Wht (86)
LP-1
Blue (76A) Blue (49A) Blue/Wht (49B) Blue/Wht (76B)
LP-2
Black (73A) Black (74A)
HP-1
Black/Org (73B) Black/Org (74B)
HP-2
14 13 2 1 7 8 9 10 19 20 21 22 34 35 31 32 4 3 16 15 5 6 17 18 29 28 26 25
Orange (61B)
Orange (61A) Orange (61B)
LFS
2 3 1 PB2
ES
NOTE 1 NOTE 2
NOTE 4
NOTE 8
Orange/Wht (60B)
Orange (60)
Black (49)
Black Pink (58)
Brown (99)
Black/White
Black (97) Blue (98)
Black/White (26)
Black/White (62) S2
S3
S1 S6
S5
Brn/Blk (42)
Brn/Blk (41)
Brn/Wht (87)
Brn/Wht (86)
White (88)
Black (70A)
Black/Org (70B)
White (89)
Orange (60) Black/Org (75B)
Black (75A)
Blue (45)
Blue (46) Orange (47)
S - Splice
Black
Black(7) White (8) Red (9)
L3
L2
L1
Phase Guard Monitor (PGM)
Y
PGM
Y-OUT
Y
C
Black/White (27)
Yellow (100)
Yellow
Yellow (80)
Red for 208V Blue for 230-240V Red for 380V Blue for 460V Blue for 575V
Black
CC2 CC1