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Vortech 1996-1998 Ford 4.6L Mustang Cobra User Manual

Page 11

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P/N: 4FK020-010

©2008 Vortech Engineering, LLC.

All Rights Reserved, Intl. Copr. Secured

24NOV08 v3.0(4.6L DOHC Cobra (4FK v3.0))

1

1. PREPARATION/REMOVAL

A. Disconnect the negative battery cable.

B. Remove the accessory drive belt.

C. Remove the plastic radiator cover and fasteners

located above the core support.

D. Remove the “question mark” shaped crankcase

vent hose with attached fittings from between

the passenger side valve cover and the air inlet.

Separate the plastic 5/8” to 3/4” adapter from

the hose and set aside for later use. Remove

the plastic tube running from the air inlet duct

to the idle air motor resonator and discard (the

plastic tube must be cut to separate it from the

resonator). Leave the resonator and U-shaped

rubber hose (connected to the upper intake) in

their factory location.

E. Remove all components that lead to the throttle

body including the rubber air inlet duct, mass air

flow (MAF) sensor, air filter assembly and intake

air temperature (IAT) sensor. Separate the MAF

and IAT sensors from the intake assembly and

set aside.

F. Drain approximately one gallon of coolant from

the radiator. Remove the upper and lower radiator

hoses from the steel water tube junction located

around the alternator. Disconnect both of the

water temperature sensor connectors located

on the water tube.

G. Remove the spark plug wire retaining bracket

and hardware located on top of the alternator.

Remove the steel water tube and retaining nuts

from the engine block.

H. Remove the two coolant temperature sensors

from the factory water tube and set aside.

NOTE: Although not necessary, temporarily

removing the strut tower brace allows

easier removal/installation of throttle

body ducting. Replace the brace when

supercharger and final inlet and dis-

charge ducting have been installed.

NOTE: ECM REMOVAL:

1.

Remove the passenger side front kick

panel from the interior of the vehicle.

Remove the sound deadening mate-

rial (if any) that is covering the ECM.

Remove the plastic ECM hold-down

bracket.

2.

Using a 10mm socket or wrench,

remove the harness and plug from

the ECM (as you loosen the bolt, the

connector will slowly release). Remove

the ECM from the vehicle.

3.

Contact the Vortech Service De-

partment for a Return Authorization

Number. Send both ECM and supplied

credit tag to Vortech using the enclosed

shipping box.