How your log splitter operates, The pump, The directional valve and cyundfr – MTD 241-521-000 User Manual
Page 14: Operational problems
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HOW YOUR LOG SPLITTER OPERATES
Reservoir
High Volume
Low Pressure
Gear Section
High Pressure
Gear Section
THE PUMP
A
two-stage
log
splitter
pump
has
one
large
z
nd
one
small
gear
section,
using
common
inlet
and
outlot
ports.
Below
a
preset
pressure
(called
unloading
prassure)
a
check
valve
between
the
two
gear
sections
allows
both
flows
to
combine.
Together,
the
two
gear
sections
create
a
large
volume
flow
which
produce
;
rapid
cylinder movement under low load conditions.
Above
unloading
pressure,
a
pilot
pressure
line
(which
simulates
actual
pressure
at
the
cylinder)
activates
the
unloading
valve,
which
causes
the
flow
to
bypass
the
large
gear
section
and
return
to
the
pump
inlot
area.
The
small
gear
section
is
now
operating
alone,
and
will
generate
the
higher
pressure
necessary
for
tho
actual
log splitting operation.
The
original
factory
setting
for
the
unloading
oalve
is
designed
to
provide
maximum
flow
while
remaining
below
engine
stalling
load.
Note: Splitting ca|lability
is not affected by the setting of the unioadincj vaive.
Do not attempt to adjust or reset it without a
pressure gauge (shouid be performed by an
authorized service dealer only).
THE DIRECTIONAL VALVE AND CYUNDfR
From the pump, oil flows to a four way, three position
directional
valve.
At
the
neutral
position
this
valve
directs the flow back to the oil reservoir, bypas,<»ng the
cylinder.
When
the
directional
valve
is
directing
:he
flow
to
the
back
of
the
cylinder,
the
cylinder
rod
nxtends
quickly
until
it
meets
significant
resistance.
Upon
reaching
unloading
pressure,
movement
of
tf
e
shaft
will
slow
but
will
continue
forward.
If
the
pressure
reaches
a
preset
maximum
(called
relief
valve
pressure)
the
relief
valve,
located
within
the
directional
valve,
will
allow the flow to bypass the cylinder and return to the
reservoir.
This
can
happen
when
the
cylinder
rod
meets
excessive
resistance,
or
when
it
reaches
the
end
of
its
stroke and can move no farther.
Note: Never operate at relief valve pressure for more
than a few seconds.
When
the
directional
valve
is
directing
the
flow
to
the
front
of
the
cylinder,
the
rod
will
retract
quickly
since
it
is
encountering
no
resistance.
The
relief
valve
will
momentarily
bypass
the
flow
at
the
end
of
the
return
stroke
but
the
directional
valve
should
then
automatical
ly return to the neutral position, directing the flow direct
ly
into
the
reservoir.
This
serves
to
protect
the
pump
from
possible
damage
due
to
prolonged
operation
at
relief valve pressure.
Because
of
the
potential
for
system
damage,
the
relief
valve
is
carefully
and
precisely
preset
by
the
manufacturer.
Note: The user should not attempt to adjust or
change the setting of the relief vaive.
OPERATIONAL PROBLEMS
If
you
have
trouble
with
your
log
splitter,
please
refer
to the Hydraulic Trouble Shooting Guide on page 15.
Note: Readjustment of valves or disassembly of
pump should be performed by an authorized ser
vice dealer only.
14