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How your log splitter operates, The pump, The directional valve and cylinder – MTD 638 User Manual

Page 14: Operational problems

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HOW YOUR

LOG

SPLITTER OPERATES

Cylinder

Cylinder

Pilot

Pressure

Line

Pump

Reservoi'

High Volume

Low Pressure

Gear Section

Low Volume

High Pressure

Gear Section

THE PUMP

A two-stage log splitter pump has one large and one

small gear section, using common inlet ard outlet

ports. Below a preset pressure (called unloading pres­

sure) a check valve between the two gear sections

allows both flows to combine. Together, the iwo gear

sections create a large volume flow which produces

rapid cylinder movement under low load cond tions.

Above unloading pressure, a pilot press jre line

(which simulates actual pressure at the cylinc er) acti­

vates the unloading valve, which causes thr flow to

bypass the large gear section and return to the pump

inlet area. The small gear section is now o Derating

alone, and will generate the higher pressure neces­

sary for the actual log splitting operation.

The original factory setting for the unloading valve is

designed to provide maximum flow while

rt

maining

below engine stalling load. Note: Splitting ci ipability

is not affected by the setting of the unloading

valve. Do not attempt to adjust or reset it without

a pressure gauge (should be performe d by an

authorized service deaier oniy).

THE DIRECTIONAL VALVE AND CYLINDER

From the pump, oil flows to a four way, three position

directional valve. At the neutral position tf is valve

directs the flow back to the oil reservoir, bypassing

the cylinder. When the directional valve is directing

the flow to the back of the cylinder, the cyli ider rod

extends quickly until it meets significant resistance.

Upon reaching unloading pressure, movemeit of the

shaft will slow but will continue forward. If the pres­

sure reaches a preset maximum (called relief valve

pressure) the relief valve, located within the direction­

al valve, will allow the flow to bypass the cylinder and

return to the reservoir. This can happen when the

cylinder rod meets excessive resistance, or when it

reaches the end of its stroke and can move no farther.

NOTE: Never operate at relief valve pressure for

more than a few seconds.

When the directional valve is directing the flow to the

front of the cylinder, the rod will retract quickly since it

is encountering no resistance. The relief valve will

momentarily bypass the flow at the end of the return

stroke but the directional valve should then automati­

cally return to the neutral position, directing the flow

directly into the reservoir. This serves to protect the

pump from possible damage due to prolonged opera­

tion at relief valve pressure.

Because of the potential for system damage, the relief

valve is carefully and precisely preset by the manu­

facturer.

NOTE: The user should not attempt to adjust or

change the setting of the relief valve.

OPERATIONAL PROBLEMS

If you have trouble with your log splitter, please refer

to the Hydraulic Trouble Shooting Guide.

NOTE: Readjustment of valves or disassembly of

pump should be performed by an authorized ser­

vice dealer only.

14

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