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Generac Power Systems 00862-2 User Manual

Page 17

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Section 3 - Maintenance

Series QP55-G Recreational Vehicle Generator

MAINTENANCE

3.9

BATTERY MAINTENANCE

All lead-acid batteries will discharge when not in
use. The generator battery should be inspected as
follows:

♦ Î.9.1 WEEKLY

® Inspect the battery posts and cables for tightness

and corrosion. Tighten and clean as necessaiy.

• Check the batteiy fluid level of unsealed batteries

and, if necessary, fill with Distilled Water Only.
Do not use tap water in batteries.

♦ 5.9.2 EVERY SIX MONTHS

• Have the state of charge and condition checked.

This should be done with an automotive-type
battery hydrometer.

NOTE:

Servicing of the battery is to be performed or
supervised

by

personnel

knowledgeable

of

bat­

teries and the required precautions. Keep mnau-
thorized personnel away from batteries.

Damage

will

result

if

the

battery

connections

are made in reverse.

-A

WARNING

A-

DANGER

A

Do not dispose of the battery in a fire. The
battery is capable of exploding. Storage batter­
ies give off explosive hydrogen gas. This gas

can form an explosive mixture around the bat­
tery for several hours after charging. The

slightest spark can ignite the gas and cause an
explosion. Such an explosion can shatter the
battery and cause blindness or other injury.
Any area that houses a storage battery must be

properly ventilated. Do not allow smoking,
open flame, sparks, or any spark producing

tools or equipment near the battery. Discharge

static electricity from your body before touch­
ing the battery by first touching a grounded

metal surface.

A battery presents a risk of electrical shock
and high short circuit current. The following

precautions are to be observed when working
on batteries:

• Remove watches, rings or other metal objects;
• Use tools with insulated handles;
• Wear rubber gloves and boots;
• Do not lay tools or metal parts on top of the

battery;

• Disconnect any charging source prior to connecting

or disconnecting battery terminals; and

• Do not use any jumper cables or booster battery to

crank and start the generator engine. If any battery
has discharged, remove it for recharging.

A

A

Do not open or mutilate the battery. Released

electrolyte has been known to be harmful to
the skin and eyes, and to be toxic.

A

The electrolyte is a dilute sulfuric acid that is

harmful to the skin and eyes. It is electrically
conductive and corrosive. The following
procedures are to be observed:

• Wear full eye protection and protective clothing;
• Where electrolyte contacts the skin, wash it off

immediately with water;

• Where electrolyte contacts the eyes, flush

thoroughly and immediately with water and seek

medical attention; and

• Spilled electrolyte is to be washed down with an

acid neutralizing agent. A common practice is to
use a solution of 1 pound (500 grams) bicarbonate
of soda to 1 gallon (4 liters) or water. The bicar­
bonate of soda solution is to be added until the

evidence of reaction (foaming) has ceased. The
resulting liquid is to be flushed with water and the
area dried.

3.10

MAJOR SERVICE MANUAL

To obtain a service manual for your generator, con­

tact Generac or your nearest Generac Authorized
Service Dealer. Make sure to identify your MODFIL
NUMBER and SERIES.

3.11 DRIVE BELT

The engine drives the generator rotor by means of a

pulley and drive belt arrangement. Tire drive belt and
pulleys are warranted for the life of the generator.
Drive belt tension was properly adjusted before the
unit was shipped from the factoiy. If you suspect that
drive belt tension is incorrect, contact a Generac

Authorized Service Dealer.

3.12

EXERCISING THE GENERATOR

Generac recommends that you start and operate

the generator at least once every seven days. Let
the unit run for at least 30 minutes to “exercise”
the engine.

Generac® Power Systems, Inc. I 5