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J c t, 1 q.4, Engine – Generac Power Systems 00862-2 User Manual

Page 13

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Section 2 - Operation

Series QP55-G Recreational Vehicle Generator

OPERATION

( j C t

Figure 2.6 - Field Boost Circuit

CLOSEST TO

BEARING

GRND

1^

0 F-

£5

FIELD

♦ 2.1 Q.4

OVERVOLTAGE PROTECTION_______________

A solid-state voltage regulator (Figure 2.7) controls

the generator’s AC output voltage. This regulator
supplies an excitation current to the rotor. By reg­
ulating the rotor’s excitation current, the strength
of its magnetic field is regulated and, in turn, the

voltage delivered to connected electrical loads is

controlled. When the AC frequency is 60 Hertz, volt­
age is regulated at 120 volts (voltage-to-frequency
ratio is 2-to-l).

Figure 2.7 - Solid State Voltage Regulator

"Tj'ZhSENSlNG

-

4

(+)n TO ROTOR

(DIRECT CURRENT)

r‘ hFROM STATOR

EXCITATION MINDING

(ALTERNATING CURRENT]

The voltage regulator also incorporates a “voltage

surge protection circuit.” This circuit prevents trou­

blesome surges in the generator AC output voltage.
Voltage surge is a common cause of damage to elec­
tronic equipment.

♦ 2.10.5

ENGINE

OVERSPEED_________________ _______

If engine speed is increased manually or otherwise,
the circuit controller board will disable the system
and shut down the engine.

DANCER

Do NOT attempt to physically adjust or control

the engine speed. Equipment damage or per­

sonal injury may result.

2.11 AODITIONAUNFORlVIATiON

2.11.1 25-HOUR BREAK-IN PERIOD_________________

The first 25 hours of operation is the break-in peri­

od for the generator. Properly breaking in the gen­
erator is essential to minimize fuel consumption
and provide maximum engine performance. During
this 25-hour break-in period, follow this procedure:

Run the unit at varying electrical loads to help

seat the engine piston rings properly.

• Check the engine oil level frequently. Add oil if

needed. It is normal for the generator engine to
consume more oil than is normal until the piston
rings have properly seated.

For the 75-hour operation following the break-in

period, avoid light electrical loads. Load the
generator at 50 percent (or more) of its rated
wattage

capacity.

Repeated

light

loads

during

these 75 hours can cause improper seating of
engine piston rings, resulting in blowby and high
oil consumption.

After operating the unit for 25 hours, complete

the tasks recommended under Section 2.11.2.

2.11.2 25-HOUR CHECK-UP_______________________

After

the

25-hour

break-in

period,

contact

a

Generac Authorized Service Dealer for the following
maintenance. The vehicle owner is responsible for
any charges:

• Change the engine crankcase oil and oil filter.
• Check the oil level.
• Inspect the cooling and ventilation openings.
• Check the engine carburetor adjustments.
• Check the engine ignition system.
• Inspect the entire electrical system.
• Inspect the engine exhaust system.

2.11.3 ATTENTION REQUIRED AFTER

___________ SUBMERSION__________________________

If the recreational vehicle generator has been sub­
merged in water, it MUST NOT be started and oper­
ated. Following any submersion in water, have a
Generac

Authorized

Service

Dealer

thoroughly

clean and dry the generator.

2.11.4

OPERATION IN HIGH GRASS OR

___________ BRUSH________________________________

Never operate the generator while the vehicle is
parked over high grass, weeds, brush, leaves or any
other

combustible

substance.

Such

materials

can

ignite and bum from the heat of the exhaust sys­
tem.

The

generator

exhaust

system

becomes

extremely hot during operation and remains hot for
a long time after it has shut down.

Generac®

Power Systems, Inc. 1 1