beautypg.com

Installation of heater assembly in tank (cont’d.) – Chromalox FXTH PN401 User Manual

Page 5

background image

INSTALLATION OF HEATER ASSEMBLY IN TANK (cont’d.)

G. Carefully unwind and straighten thermostat capillary tube. The

capillary must be reasonably straight. Be absolutely certain the
bulb is seated at bottom of well. Carefully coil any excess capil-
lary and position next to thermostat and away from electrical con-
nections. Repeat same procedure if low limit alarm is provided.
Attach wire for overtemperature sensor to terminals.
NOTE: Over-temperature control is located in the Chromalox
Control Center. If heater is supplied without control center, be
sure to obtain an over-temperature control for a positive thermis-
tor, otherwise heater will be without over-temperature protection.

H. If the low temperature thermostat is being used, connect annunci-

ator leads directly to terminals on this thermostat and provide an
independent power source. The switch rating is; 20 amp @ 115V,
15 amp @ 230V, pilot duty 125VA.

I. If temperature indicator is employed, wire in accordance with

Figure J. Use wire size as recommended for connecting to control
center.

J. Install control wiring through 3/4" conduit connection as indicat-

ed on page 1. Leave lid off' terminal housing until operational
check is completed. Install breather tube on the outside of the ter-
minal box as shown on page 1, Make sure top of tube is at least
12" above the drainage water level. CAUTION: All conduit con-
nections to terminal housing must be sealed to prevent entry of
any water, water vapor or condensation into terminal housing.
Breather tube length may be cut to shorten height, or extended for
higher flood levels by using 3/8” compression tube coupling and
3/8” tubing, as desired between formed breather tube and elbow
fitting on side of terminal housing.

Temperature
Indicator (Optional)

Low Temp. Alarm
Contacts (Optional)

Non-Indicating
Temp. Control

4

Overtemp.
Probes

Terminal

Block

8

7

6

5

8

7

6

5

8

7

6

5

4

3

2

1

Terminal

Block

Overtemp.

Control

1CR

1CR

2 TDR

1 TDR

Heat

Htr. Contactor #1

#1 Time Delay Relay(15 Sec.)

#2 Time Delay Relay(30 Sec.)

Heat

Heater Contactor #2

Heat

Heater Contactor #3

Overtemp.

Control Relay

Power On

X2

X1

G

ISS

Off - On

Control

H4 H2 H3

H1

H4

H2 H3 H1 H4

H2

H3

H1

240V

480V

BL1

BL2

BL3

CL1

CL2

CL3

Ground

C3

C2

3

2

C1

1

AL1

AL2

AL3

Terminal

Blocks

Fuses

Circuit

Breaker

L1

L2

L3

IL3

IL2

IL1

1 TDR 2

3

2 TDR

1CR

A1

A2

Audible Alarm

(Optional)

Thermistors located on heater with leads in conduit riser.

One thremistor per heater tube.

1 Heater

3 Heaters

2 Heaters

1. Contactor “1 CON” and no fuses are supplied on single stage models.
2. Used on two stage models - fuses “3FU thru 8FU” - Contactor
“2 Con” - Time delay relay “1TDR” - Pilot light “3LT”.
3. Used on three stage models - fuses “3FU thru 11FU” - Contactor
“2 Con & 3 Con” - Time delay relay “1TDR & 2TDR” - Pilot
lights “3LT and 4LT”.
4. Termistor connections: Necessary Jumpers - Factory Wired

NOTES:

F8

F3

F4

F5

F6

F7

C3

R

A

C2

A

C1

A

F2

F1

F10

F11

F9

OCC & WCC Control Center

5

Figure J