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Great Planes PolyCharge4 - GPMM3015 User Manual

Page 4

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If for any reason it is desired to stop the charge process (if the
pack is too warm, incorrect cell detection or charger becoming
excessively hot, etc.), re-press the START/STOP button. The
charger will sound a single beep, and the charge process will
stop (LED will turn off).

For each output, all error alarms are indicated by flashing the
orange LED accompanied by an audio tone. PolyCharge4 can
identify 6 different possible errors during charge. Each error type
is identified by a certain number of flashes of the orange LED
and audible tones. The list of recognizable errors is as follows:

If an error occurs, remove the battery from the respective
output and re-press the START/STOP button to shut off the
alarm. At this point the output will be reset back to idle mode
with the LED flashing green. Refer to the Troubleshooting
Guide for further information.

The PolyCharge4 charger uses solid-state circuitry to protect
against potential damage which could be caused by a short-
circuit or reverse polarity conditions.

CURRENT OVERLOAD: if for some reason a short circuit
condition exists which will try to draw more than 20 amps
through the charger’s input lead, the built-in fuse should blow.
To check the fuse, make sure the charger is disconnected
from the input power source BEFORE attempting to remove
the fuse. Inspect the fuse and replace if necessary with
another fuse of the same rating (20A, 32V).

REVERSE INPUT POLARITY: if power is connected in
reverse to the charger’s input lead the charger will be
protected from damage. Re-check the input connections and
the power source to ensure the proper power and polarities
are observed.

PROBLEM: Charger doesn’t recognize battery.
CAUSES AND CURES:

1. Battery may be connected backwards. Connect battery

leads properly.

2) Faulty connection or wiring. Correct or replace charge lead.
3) Defective cell in the pack. Replace battery pack or cell.
4) Insufficient input power to charger.

PROBLEM: Charger does not automatically terminate charge

after 3 hours.

CAUSE AND CURE: Capacity setting too low for respective

port and battery. Reset capacity dial to better match the
battery and start charge again.

PROBLEM: Battery voltage low after charge (below 4.2V per
cell).
CAUSES AND CURES:

1) Battery in poor condition. Replace battery.
2) Automatic safety timer activated before battery reached

full charge. Reset capacity dial to better match the
battery and start again.

3) Power supply voltage too low. Adjust DC input voltage to

12.0V DC minimum.

4) Battery connected in reverse. Connect battery

leads properly.

5) Defective battery needs to be replaced.

PROBLEM: LEDs and controls do not function properly.
CAUSE AND CURE: Battery possibly connected backwards.

Connect battery leads properly, or contact Hobby Services
for further details.

PROBLEM: LEDs do not work when unit is connected.
CAUSES AND CURES:

1) Check power supply for improper power.
2) Check input connections for proper contact.

Great Planes warrants this product to be free from defects in materials and
workmanship for a period of one (1) years from the date of purchase. During that
period, Great Planes will, at its option, repair or replace without service charge
any product deemed defective due to those causes. You will be required to
provide proof of purchase (invoice or receipt). This warranty does not cover
damage caused by abuse, misuse, alteration or accident. If there is damage
stemming from these causes within the stated warranty period, Great Planes
will, at its option, repair or replace it for a service charge not greater than 50%
of its then current retail list price. Be sure to include your daytime telephone
number in case we need to contact you about your repair. This warranty gives
you specific rights. You may also have other rights, which vary from state to state.

For service on your Great Planes product, warranty or non-warranty, send it
post-paid and insured to:

HOBBY SERVICES

3002 N. Apollo Drive Suite 1

Champaign, IL 61822

(217) 398-0007

*For warranty and service information if purchased outside the USA or
Canada, see the additional warranty information insert (if applicable) or ask
your retailer for more information.

www.greatplanes.com
www.electriFly.com

Made in Korea

ENTIRE CONTENTS © Copyright 2005

GPMZ0315 for GPMM3015

1-YEAR LIMITED WARRANTY

(USA and Canada Only)

TROUBLESHOOTING GUIDE

SOLID-STATE CURRENT OVERLOAD AND

REVERSE POLARITY PROTECTION

Error

Orange LED Flashes

Input Voltage Exceeds 12-15V Range

1

Battery is Connected in Reverse

2

No Battery Connected

3

3-Hour Safety Timer Expired

4

Battery Voltage Error

5

System Error with Charger

6

ERROR INDICATIONS

ABORTING A CHARGE

LED Legend

Status

No Pack

LED Totally Off

Checking Cells

Solid Green

Charge

Green Flashes ‘x’ Times

Charge Done

Red LED Flashes ‘x’ Times

Errors

Orange LED Flashes (See “Error
Indications” Section Below)