MagnaFlow FORD DIESEL 6.0L DIESEL, 4in DUAL Aluminized Pro Series Diesel PERFORMANCE EXHAUST - Manual

Step 1: (Carefully read all instructions before
installation) You will need to temporarily remove
the passenger's side upper stabilizer bar mount
bolt, and loosen the lower mounting bolt as shown
in Diagram 2. This will allow the bar to swing out
of the way. The next step is to remove the lower
mounting bolt of the passenger's side rear shock as
shown in Diagram 3 to allow the shock to swing
out of the way. Unbolt the rear half of the OEM
exhaust system and disengage the welded hangers
from the rubber insulators to remove the
muffler/tailpipe assembly from the vehicle. Loosen
the V-band clamp that attaches the downpipe to
the turbocharger as shown in Diagram 4. Do not
overstress the clamp, or attempt to remove it. Once
the clamp is loose, slip the V-band clamp off of
the downpipe, and allow it to rest on the turbo
housing. The remainder of the OEM exhaust can
now be removed from underneath the vehicle.
Step 2: Begin installation of the new system by
fitting the new downpipe into position from under
the vehicle. Due to the tight clearances, it may be
difficult to fit the downpipe into place, but it will
fit. Carefully attach the new downpipe to the turbo
reusing the OEM V-band clamp. Fasten the clamp
snugly to rotate the downpipe when adjusting the
complete system. You can now reinstall the
stabilizer bar. Refer to Ford's shop manual for
proper torque specifications of all mounts.
Mufflers, Converters,
Systems and Tips
INSTALLATION INSTRUCTIONS
18923
2005 Ford F-Series - 6.0L V8 Crew Cab Long/Short Bed
Warning : When working on, under, or around
any vehicle exercise caution. Please allow the
vehicle's exhaust system to cool before removal,
as exhaust system temperatures may cause
severe burns. If working without a lift, always
consult vehicle manual for correct lifting
specifications. Always wear safety glasses and
ensure a safe work area. Serious injury or death
could occur if safety measures are not followed.
** Magnaflow Performance Exhaust recommends professional
installation on all their products
Magnaflow Performance Exhaust - 22961 Arroyo Vista Rancho Santa Margarita, CA 92688
Main #: 1-800-990-0905 Technical Support: 1-800-959-9226 ext 4500
Nov 29, 2012
Rev: 000
2 Bend Extn. Pipe
4 x 9" Pipe
3.50" Clamp
Downpipe Extn.
(8) 4.00" Clamps
Downpipe Lower
Downpipe
18" Extn. Pipe
Muffler
Y-Pipe
D/S Hanger Clamp
P/S Hanger Clamp
D/S Tail Pipe Extn.
P/S Tail Pipe Extn.
D/S Tail Pipe P/S tail Pipe
Hanger Brkt.