MagnaFlow FORD DIESEL 6.0L DIESEL, 4in. Aluminized Pro Series Diesel PERFORMANCE EXHAUST - Manual

Step 1:
(Carefully read all instructions before
installation)
You will temporarily need to remove the
passenger's side upper stabilizer bar mount, and loosen
the lower mount as shown in Diagram 1. This will allow the
bar to swing out of the way. The next step is to remove
the lower mounting bolt of the passenger's side rear shock
as shown in Diagram 2 to allow the shock to swing out of
the way. Unbolt the rear half of the exhaust system from
the catalytic converter, disengage the welded hangers
from the rubber insulators, and remove the muffler/tailpipe
assembly from the vehicle. Loosen the V-band clamp that
fastens the downpipe to the turbo housing, but do not
remove it. Once the clamp is loose, slip the V-band clamp
off of the downpipe and allow it to rest on the turbo
housing. The downpipe and catalytic converter can now
be removed from underneath the vehicle.
Step 2: Begin installation of the new system by fitting the
new downpipe into position from under the vehicle. Fasten
the downpipe to the turbo housing using the OEM V-band
clamp, but leave it loose for final adjustment of the
complete system. Fit the lower downpipe into position and
fasten it to the upper downpipe using the pre-welded band
clamp. You can now reinstall the stabilizer bar. Refer to
Ford's shop manual for proper torque specifications of all
suspension mounts.If you are retaining the OEM catalytic
converter, use the converter extensions with the supplied
3.50" and 4" clamps and OEM fasteners at the 2-bolt
flange. If you are not using the converter, use the
downpipe extension and 4x9" extension pipe without the
converter extensions. The 18" extension pipe is for CC/LB
models, CC/SB models dont need it, and shorter models
may require triming of the 2-bend extension pipe. Once
you have determined which extension pipes are needed,
install them using the supplied 4.00" clamps as shown.
Install the muffler, tailpipe extension, and tailpipe in a
similar fashion using the supplied clamps and hanger
clamps. The adjustable T-clamp is slotted to adjust the
height and alignment of the system.
Mufflers, Converters,
Systems and Tips
INSTALLATION INSTRUCTIONS
18922
2003-2007 Ford F-Series - 6.0L V8 Crew Cab
Long/Short Bed
Warning : When working on, under, or around
any vehicle exercise caution. Please allow the
vehicle's exhaust system to cool before removal,
as exhaust system temperatures may cause
severe burns. If working without a lift, always
consult vehicle manual for correct lifting
specifications. Always wear safety glasses and
ensure a safe work area. Serious injury or death
could occur if safety measures are not followed.
** Magnaflow Performance Exhaust recommends professional
installation on all their products
Magnaflow Performance Exhaust - 22961 Arroyo Vista Rancho Santa Margarita, CA 92688
Main #: 1-800-990-0905 Technical Support: 1-800-959-9226 ext 4500
Nov 21, 2012
Rev: 000
TAILPIPE
TAILPIPE
EXTENSION
ADJUSTABLE
T-CLAMP
18" EXTENSION
HANGER CLAMP
2 BEND EXTENSION
PIPE
4x9" PIPE
3.50" CLAMP
DOWNPIPE
EXTENSION
(5) 4.00" CLAMPS
HANGER CLAMP
DOWNPIPE
LOWER
DOWNPIPE
MUFFLER