MagnaFlow FORD DIESEL 6.0L DIESEL, D-FIT MUFFLER KIT Exhaust Muffler PERFORMANCE EXHAUST - Manual

Step 1: (Carefully read all instructions before
installation) To remove the OEM muffler, you
will need to measure and cut the tailpipe 15"
behind the two hangers at the rear of the muffler.
You can then unbolt the clamp at the inlet of the
muffler, disengage the welded hangers from the
rubber insulators, and remove it from the vehicle.
Step 2: Be sure to deburr the cut pipe, then install
the new Delete Pipe Assembly by fitting the
welded hangers into the rubber insulators, and by
fastening the inlet and outlet to the OEM catalytic
converter and tailpipe. The polished tip can be
directly fastened to the OEM tailpipe using a
supplied 3.50" clamp, however, you may want to
trim the tailpipe for final tip placement.
Step 3: With all components mounted loosely,
adjust the system for overall aesthetics and
clearance of frame & bodywork.
(MAGNAFLOW recommends at least 1/2" of
clearance between the exhaust system and any
body panels to prevent heat-related body damage
or fire.)
Step 4: Once a final position has been chosen for
the new system, evenly tighten all fasteners from
front to rear. The supplied band clamps must be
VERY tight to properly align the pipes and
prevent leaks (Approximately 40ft-lbs). U-bolt
clamps should be tightened to approximately
30-35ft-lbs. Inspect all fasteners after 25-50 miles
of operation and retighten if necessary.
Mufflers, Converters,
Systems and Tips
INSTALLATION INSTRUCTIONS
16979
2003 - 2007 Ford 6.0L Diesel Muffler Delete
Warning: When working on, under, or around
any vehicle exercise caution. Please allow the
vehicle's exhaust system to cool before removal,
as exhaust system temperatures may cause
severe burns. If working without a lift, always
consult vehicle manual for correct lifting
specifications. Always wear safety glasses and
ensure a safe work area. Serious injury or death
could occur if safety measures are not followed.
** Magnaflow Performance Exhaust recommends professional
installation on all their products
Magnaflow Performance Exhaust - 22961 Arroyo Vista Rancho Santa Margarita, CA 92688
Main #: 1-800-990-0905 Technical Support: 1-800-959-9226 ext 4500
Sept 11, 2012
Rev: 000
Delete Pipe Assy.
Tip Assy.
(3x) 3.50" Clamps