Ii. control box mounting locations, Iii. battery / jumper connectors, Startup screen – BoonDocker SKI-DOO: Non-turbo Control Box SDI 600/1000 4 INJ User Manual
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BoonDocker – 2379 Heyrend Way Idaho Falls, Idaho 83402 – 208-542-4411 / 877-522-7805
www.boondockers.com – email:
– fax: 208-524-7381
Revised 11-07-07
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identify which connector goes to which injector as follows:
MAG Injector (shorter length wires)
Outer: connectors with Yellow and Tan wires
Inner: connectors with Blue and Purple wires
PTO Injector (longer length wires)
Outer: connectors with Green and Brown wires
Inner: connectors with Pink and Gray wires
3. Connect the Control Box harness ground wire to chassis ground. A good ground connection is extremely important!
4. Use zip ties to keep the harness away from moving parts. Use reflective heat tape if the harness must be routed near
hot items such as the exhaust.
5. Once a suitable location is found for the Control Box (see below), plug the box into the EFI harness.
II. Control Box Mounting Locations
The Control Box can be mounted under the hood, on the dash, or on
the handlebars using the supplied Velcro strips. Before applying the
adhesive strips, thoroughly clean each surface (rubbing alcohol works
well). It is also best if each surface is room temperature.
If the box is mounted under the hood, keep the box away from excess
heat (like the exhaust), and away from the ignition coil.
Note: The Control Box is designed to be splash proof. Do not
submerge or subject the box to high-pressure spray.
III. Battery / Jumper Connectors
Two jumpers are supplied with the Control Box:
1. Battery Connector
The Control Box is designed to operate without a battery – the box will
turn itself on whenever power is applied for the fuel injectors.
However, a 9-volt battery (not included) can be plugged into the box
through the Control Box’s connectors with the supplied Battery
Connector in order to operate the box without the sled running.
2. Jumper Bypass Connector
The Jumper/Bypass connector can be used to bypass the Control Box in
case the sled needs to be run without the Control Box. Disconnect the
Control Box from the EFI Plug-in box plug in the Jumper connector.
This will connect the injectors directly to the sled’s ECU.
1. Startup Screen
Every time the box is first turned on (by the engine or battery), the Startup Screen is displayed. Press any key to go to the
Main Menu. An example Startup Screen is shown below:
SkiDoo 600-1000
xxxxxxxx N2O:ADJ
.