BoonDocker POLARIS: Non-turbo Control Box 600/700/800 IQ Dragon User Manual
Page 2
BoonDocker – 2379 Heyrend Way Idaho Falls, Idaho 83402 – 208-542-4411 / 877-522-7805
www.boondockers.com – email:
Revised 1-15-08
Page 2 of 14
Install the Polaris Plug-in box as follows. (Note: Use Dielectric Grease on all plug connections to help prevent corrosion
on the terminals.)
1. Remove the plastic clutch cover.
Note: For an easier fit, a notch can be cut into the plastic
Clutch Cover just below the spark plug holder. This can
allow the factory harness wires to be extended slightly
further and be more easily routed (see picture below).
2. Unplug the 26-pin factory connector (smaller of the two)
from the ECU.
3. Insert the Polaris Plug-in’s 26-pin connector into the
ECU.
4. Carefully move the factory 26-pin connector and the
attached harness wires out from under the clutch cover
area and up towards the steering post as far as possible.
Note: The ignition coil wires from the 26-pin connector
can be moved to allow the 26-pin connector to reach
farther.
5. Connect the Factory plug into the Polaris Plug-in box.
6. Orient the Plug-in Box so the white connector is towards
the handlebars. Connect the Control Box to this white
connector.
7. Connect the Pink wire from the Plug-in box to the
corresponding Pink wire and connector on the Nitrous
harness (or separate TPS adapter if non-nitrous application).
This wire is the TPS signal. Note: On ‘08 models, there is
also a pink wire on the sled’s harness. Do not connect any
Boondocker wire to this factory wire!!
8. Connect the Ground wire eyelet on the Plug-in box to the
Factory Ground post next to the Sled’s ECU (see picture).
9. Double check the routing of all wires to be sure they are away
from hot areas and moving parts. Use zip ties to secure it.