Two Brothers Racing Suzuki DR-Z110 - Manual

Description
Installation Instructions
Un-plug the neutral position sensor from left side of the motorcycle inside black wire cover. There are two
plugs, (one 3 prong with 3 wires and one 2 prong with 2 wires) un-plug the 2 prong plug.
Remove the chain guard from countershaft sprocket cover.
Remove the 2 phillips head screws that hold neutral position sensor on the centercases, and remove
sensor.
Remove spring and pin from inside of the shift drum. These are not needed with this set-up.
The female end of the 2-wire plug which is connected to the wire harness has only 1 wire in it (light green).
This wire needs to ground to the frame.
With the supplied wire and wire lock, extend the wire under the tank to the stock choke mount location.
Remove paint with file and secure wire between choke and frame or if choke is not used, secure with a
5 mm bolt. Wrap wire with electrical tape and run along wire harness.
*You may need to cut off rubber boot around wire plug to get the wire lock connected.
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IMPORTANT - PLEASE READ CAREFULLY
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the
use of these products or parts.
We recommend that this performance part be installed by a qualified
technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer.
Read all instructions first before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the
installation. Also, make sure the bike is secure on a centerstand or ideally
a service lift during installation. Be sure to save all stock components for
possible use later.
Bump Start Kit
Kawasaki KLX110 & Suzuki DR-Z110
Part # 022-8-27
This is for those of you who have stalled the bike during a race and want to
re-start quickly by bump starting the motorcycle. This could not happen with
the stock neutral position sensor plugged in. Also, if you want to clean up the
look on the engine and eliminate the wires running down to the neutral sensor
this will also serve your purpose.
*The motorcycle will not kick start in any gear except neutral. This part is
only for bump starting options.
022-8-27
Qty. Description Part Number
1 KLX/DRZ 110 Bump Start Billet Plug 022-8-28
1 Ring Terminal 005-RT22-18 #10
1 12” Wire 005-W18-B
1 Blue Scotchlock 005-BS
1 Shrink Tubing Adhesive Lined 005-STAL18116