Two Brothers Racing Suzuki KLX110 User Manual
Two Brothers Racing For the car
![background image](/manuals/629095/1/background.png)
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Parts List
QTY.
DESCRIPTION
PART NUMBER
1
AIR FILTER
022-4-02
1
AIR BOX REMOVAL BRACKET
022-4-03
We recommend that this performance engine kit be installed by a quali-
fied motorcycle technician. If you have any doubts as to your ability to
install this performance engine kit, please consult with your local
motorcycle dealer. Read all instructions first before starting installation.
Make sure the motorcycle and exhaust system are completely cool
before starting the installation. Also, make sure the bike is secure on
the sidestand or ideally a rear service stand during installation. Be sure
to save all stock components for possible use later.
IMPORTANT - PLEASE READ CAREFULLY
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as
is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a
particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses
arising from the use of these products or parts.
Warranty
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on the sidestand or
ideally a rear service stand.
2. Remove left and right shroud.
3. Remove air cleaner duct clamp and air cleaner mounting
bolts. Remove air cleaner assembly from bike.
4. Oil new air filter with a high quality foam filter oil. Use a paper
towel to remove excess oil from the filter before installation.
5. Install air filter onto carburetor and tighten clamp. Position air
filter with arrow facing upward.
6. Install the air box removal bracket using the stock mounting
hardware and stock mounting locations.
7. Reinstall the left and right shrouds using the stock hardware.
8. We recommend installing larger main and pilot jets if retaining
the stock carburetor.
Installation Instructions
Do not overtighten the air filter mounting clamp. Doing so
may damage the rubber mounting boot on the air filter.
!
Air Cleaner Duct
Clamp Bolt
Carburetor Detail
(Right Side)
FRONT
Air Cleaner Mounting
Bolts
Air Cleaner Detail
(Left Side)
FRONT
KEIHIN
Air Box Removal
Bracket Mounting
Location
Air Box Removal
Bracket Detail
(Left Side)
FRONT
KLX110 Air Filter and Bracket.qxd
Jets
Part Number
Main (#85)
022-4-MJ85
Pilot (#40)
022-4-PJ40
KEIHIN
Note orientation of
arrow on backside of
air filter
Air Filter Detail
(Left Side)
FRONT