Two Brothers Racing Dyna FS Ignition 1999- 2004 Honda TRX400EX - Manual

Dyna FS Ignition
1999- 2004 Honda TRX400EX
Congratulations on your purchase of a Dyna ignition. Please take a moment to read these instructions completely before
installing the ignition. The installation will only take a few minutes, but proper setup for your specific quad will take
longer.
The Dyna FS ignition was designed to work best with stock coils, coil wires, plug caps, and spark plugs. The increase in
spark energy from using the Dyna FS ignition is enough so that adding any of these will not improve performance, and
can cause problems. Use resistor type spark plugs ONLY. Use the stock resistor style spark plug cap. The ignition also
requires the stock charging system for the battery. Upgraded electrical parts should work fine, but you cannot run a
battery-less system, the ignition requires the 12V from the stock charging system to operate properly.
This kit includes: Dyna FS ignition, Curve Selector Switch, and instruction sheet. This is a complete kit, and includes
everything needed to install the ignition.
Installation
1)
Locate the stock ignition box, it is under the front plastic on the throttle side directly above the shock mount. It is
accessible from beneath without having to remove the stock bodywork. Aftermarket bodywork might have to be
removed. Slide the ignition up to remove it from the bracket.
2)
Unplug the stock ignition, taking care not to damage the harness connectors. There is a small tab on the two
connectors that must be lifted to unplug them. Remove the rubber boot from the stock ignition. Keep the stock
ignition in a safe place - it may be required for troubleshooting.
3)
Feed the wires from the Dyna ignition through the rubber boot, and bring them out of the hole in the end of the
boot. Once these are through, slide the Dyna ignition into the boot.
4)
Locate the 3 wire connector on the front of the shock mounting crossmember. It has 3 wires, black, red, and
black with a white stripe. Lift the locking tab and unplug the connector. Plug the matching connector from the
Dyna into these connector halves.
5)
Slide the Dyna ignition over the mounting bracket. Plug the curve switch into the connector on the Dyna
ignition.
6)
Mount curve switch in desired location. The wire length is long enough so that you can feed it up to the
handlebars. You may want to mount it so that it is easily accessible for initial tuning. Do not cut or lengthen the
wires!
7)
Take the supplied tie wraps and secure the unused wires to the ignition housing, and to securely fasten down the
new wiring added to the connector on the front of the shock mount crossmember .
DYNATEK 164 S. Valencia St., Glendora, CA 91741 800-928-3962 www.dynaonline.com
Calibration