Two Brothers Racing Suzuki Hayabusa - Manual

Two Brothers Racing
Juice Box™ - Fuel Controller
2008 Suzuki Hayabusa Installation & Operation Manual
Part # 008-193
Parts Incuded
Installation Instructions
Qty. Description Part Number
1 Juice Box™ Fuel Control Kit 008-193 (#9140068)
3 Zip Ties
1 Adhesive Velcro Square
1 Oxygen Sensor Eliminator
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Route the ground lead to the engine ground at the bottom
of the engine compartment, below the fuel tank. (Fig 4)
Remove bolt from lower right side fairing and pull lower
right fairing gently out to expose the oxygen sensor
connector (Fig 5).
Disconnect the oxygen sensor connector and plug in
the oxygen sensor eliminator provided. Zip tie sensor
connector to the sensor harness. (Fig 6)
Start the bike. The green LED should scroll left to right and
back for about 3-5 seconds and then go to 1-2 steady or
slowly flashing green LED’s. If the number 1 green LED
and number 8 red LED’s continue flashing after startup
or idling, an injector wiring error is indicated. Re-check
the wires from the JUICE BOX™ and make sure they are
connected to the proper wire of your bike’s stock harness.
MAKE SURE you have the correct wires selected in
the stock harness. DO NOT PROCEED UNLESS ABOVE
CONDITIONS ARE MET.
Bike reassembly is opposite of disassembly.
NOTE: Re check your wire routing and JUICE BOX™
location and make certain that in no way the wires can
come into contact with any moving parts or high heat
source and that the JUICE BOX™ is mounted in a way as
to not cause a handling problem with the machine.
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IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing warrants that this product carries a warranty for 2 years from date of purchase against original
defects in materials and workmanship. should this product fail to perform for either of the above reasons, two brothers
racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser.
to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of
original purchase.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance part,
please consult with your local motorcycle dealer. Read all instructions first before
starting installation. Make sure the vehicle and exhaust system are completely cool
before starting the installation. Also, make sure the vehicle is secure during installation.
Be sure to save all stock components for possible use later.
The Juice Box™ is legal ONLY for closed course race vehicles. The Juice Box™ is not
applicable, nor inteded for use on EMISSIONS CONTROLLED street, highway or off-road
vehicles. The Juice Box™ is not applicable, nor inteded for use on aircraft.
Thank you for purchasing a genuine Two Brothers Racing
JUICE BOX™. This product represents a radical step
forward in tuning fuel-injected motorcycles and ATVs for
optimal performance using “load-based” technology.
We at Two Brothers Racing hope that you will find this
development as exciting and useful as we do. And
remember: Proper Fuel = Maximum Power!
Make sure the vehicle is completely cool before starting
the installation. Also, make sure the vehicle is secure and
will not roll around.
Remove the passenger seat/cowl. Remove the 2 M5
screws on both sides of the rider seat and remove seat.
Remove the 2 M4 screws that secure the front of the
tank. Lift and prop up the fuel tank. (Fig 1)
Route the harness as shown on the left side. Mount the
JUICE BOX™ with the supplied Velcro. (Fig 2)
Locate the LOWER injector connectors. One at a time,
unplug the LOWER injector connectors and plug in the
JUICE BOX™ female and male connectors into the
injectors and OEM injector connectors that were just
disconnected. DO NOT connect the JUICE BOX™ to the
upper injectors. (Fig 3)
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Continued on page 2
Fig 1
Fig 4
Fig 2
Fig 3
Fig 5
Fig 6