Two Brothers Racing Yamaha FJR1300 - Manual

Mfg: Yamaha Make: FJR1300
Year: All
Product: Slip-On Exhaust System
FJR1300 Slip-On Instructions.qxd
Qty. Description Part Number
1 Left Side Muffler (C2 or C5) Varies
1 Right Side Muffler (C2 or C5) Varies
2 Muffler Clamps (C2 or C5) Varies
1 Right Side Slip On Tube 005-11404NR
1 Left Side Slip On Tube (with welded bracket) 005-11404NL
2 Barrel Band Clamps 005-27-61MSH
2 8x55mm Socket Head Cap Screws 005-SH855
2 8mm Aluminum Spacers 005-S-8
4 80mm Swivel Hook Extension Springs 005-S-80
2 8mm Flange Nuts 005-FN8
1 Tube HT SIlicone 031-P22072
2 TBR Decals 015-10207
We recommend that this performance exhaust system be installed by a qualified motorcycle technician. If you
have any doubts as to your ability to install this exhaust system, please consult with your local motorcycle dealer.
Read all instructions first before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure on the sidestand or ideally a
rear service stand during installation. Be sure to save all stock exhaust components for possible use later, except
where noted.
** IMPORTANT **
Make sure the bike is completely cool before starting the installation. Make sure the bike is secure on either the side stand,
center stand or a rear service stand before starting the installation.
1. Remove stock mufflers. You will not use the stock gaskets.
2. Install the right side slip on tube and supplied barrel band clamp to the stock header. Leave loose for now.
3. Place a small bead of HT silicone onto the muffler end of the slip on tube and then slide the muffler over the
slip on tube.
4. Slide the muffler clamp over the muffler making sure that you have the rubber liner on the clamp.
5. Use the supplied 8mm spacer, 8x55mm screw, and 8mm flange nut to to attach the muffler to stock mounting location.
The clamp should be mounted to the outside of the mounting location with both ears touching each other. The spacer
goes in between the muffler clamp and the mounting location (passenger peg mount). Leave loose for now.
6. Install the two supplied 80mm extension springs.
7. Repeat steps 2-6 for the left side muffler.
8. Align the left and right side mufflers so that they are even. Tighten all of the fasteners.
9. Double check your work Before you run the bike clean off all fingerprints and dirt, as any oily residue will etch the metal
and become somewhat permanent when the system gets hot. Start the bike. It is normal for some white smoke to
appear the first time you start the bike. This is packing/manufacturing oil from inside the pipe burning off. Check for
gaps or leaks. If you find a leak, a little high temperature silicon sealant should fix it. After 50 to 100 miles, recheck all
fasteners for tightness.
IMPORTANT - PLEASE READ CAREFULLY
Installation Instructions
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a mild spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality
stainless steel.
Chrome Header System: Chromed header tubing will turn blue close to the exhaust ports, this is normal. To prevent corrosion you must keep the header pipes
clean.
Carbon Fiber & X-Metal Mufflers: X-Metal CF canisters will shift color from their original silver color to an amber color after a few heat cycles, similar to the
way our stainless steel headers shift color. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an
empty canister will deteriorate the Carbon Fiber / X-Metal CF sleeve- you MUST continuously monitor the condition of CF or X-Metal. TBR sells repack kits that
include new rivets and repack material as well as a drill bit (#30), making it easy to do yourself. Also, NEVER dyno test your bike with carbon fiber mufflers
installed - the intense heat and lack of cooling air can quickly cause the CF material to burn. Two Brothers Racing does not provide a warranty for burned carbon
fiber for any reason.
Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to restore the bright finish to factory spec.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing
specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and/or incidental
damages or any other losses arising from the use of these products or parts.
Stock Slip On System Weight = 16.5lbs.
TBR Slip On Weight (with aluminum mufflers) = 11.3lbs.
TBR Slip On Weight (with CF or Ti mufflers) = 9.6lbs.
Care & Cleaning / Warranty
Parts List