Two Brothers Racing Suzuki KingQuad 750 - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Parts List
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
We recommend that this performance part be installed by a qualified technician.
If you have any doubts as to your ability to install this performance part, please
consult with your local ATV dealer. Read all instructions first before starting
installation. Make sure the ATV and exhaust system are completely cool before
starting the installation. Also, make sure the ATV is secure on a level surface and
the wheels are chocked to prevent the ATV from rolling during installation. Be
sure to save all stock components for possible use later.
Installation Instructions
1. Make sure the ATV is completely cool before starting the
installation. Make sure the ATV is secure on a level surface
and the parking brake is tset.
2. Remove OEM muffler assembly by removing the 2 socket
head allen bolts from the muffler mounting points.
3. Loosen the muffler joint clamp located behind the right
side body panel. You will have to pull out the plastic a little
bit to see this bolt.
4. Remove muffler assembly.
5. Attach TBR muffler to TBR slip-on with the X-ring and
the 4 6x14mm socket head cap screws and lock washers
provided. Leave loose for now.
6. Attach black muffler mounting bracket to upper muffler
mounting hole as shown using the supplied 8x20mm
flange bolt.
Qty. Description Part Number
1 Muffler Canister M-7 Aluminum 005-227-206M
1 Stainless Steel S-Bend Slip-On 005-22704S
1 HARDWARE KIT 005-227-3C
1 Muffler bracket 005-69B
1 8X20 Flange bolt 005-FB820
2 8X30 Flange bolt 005-FB830
1 8mm Flange nut 005-FN8
1 59mm Barrel Clamp 005-27-59MSH
1 5mm Long Handle Ball end hex key 005-9-18610
4 M6 Split Lock Washer 005-WL6
4 6x14mm Socket Head Cap Screw 005-SH614
2 TBR Script Logo Yellow Decal 4” 015-10208-A
7. Slide supplied barrel clamp on to TBR muffler assembly and
locate bolt on the bottom for ease of tightening after installed.
8. Install TBR muffler assembly and attach lower rear mount
with 8x30mm flange bolt and upper to the mounting bracket
using the 8x30mm flange bolt and nut supplied.
9. Tighten the 4 X-ring retaining ring bolt in a cross pattern.
10. Tighten barrel clamp.
11. We recommend using a Juice Box™ fuel controller for
optimum performance and improved durability with an
aftermarket exhaust.
10. Before you run the ATV, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the ATV and enjoy. It is normal for some white smoke to
appear the first time you start the ATV. This is packing/
manufacturing oil from inside the pipe burning off. Check
for gaps or leaks. If you find a leak, a little high temperature
silicon sealant should fix it. After 50 to 100 miles, recheck
all fasteners for tightness.
2008 Suzuki
KingQuad 750
V.A.L.E.™ Complete Exhaust System with M-7 Aluminum Canister
Part # 005-2270406V