Two Brothers Racing Suzuki DL650V-Strom - Manual (Page 2)

(LEFT SIDE OF BIKE) Header bolt
10. Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. It is normal for some white smoke to
appear the first time you start the bike. This is
packing/manufacturing oil from inside the pipe
burning off.
Qty. Description Part Number
1 M-2 Muffler Canister Varies
1 Canister Clamp with Rubber Liner Varies
1 Slip-on tube 005-31401S
1 Header assembly 005-31401H
1 HARDWARE KIT 005-314-3C
1 X-Ring Kit 005-7-2-3KIT
2 57mm Barrel Clamp 005-27-57MSH
1 63mm Barrel Clamp 005-27-63MSH
1 8x75mm Socket Head Cap Screw 005-SH875
1 34mm Black Spacer 005-S-34
1 02 Sensor Adaptor Kit 005-92-22KIT
1 8mm Flange Nut 005-FN8
1 TBR Sticker Kit 015-10212
Care & Cleaning / Warranty Information
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean
using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of
high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers
Racing does not provide a warranty for burned canisters.
Suzuki
DL650 V-STROM
V.A.L.E.™ Full Exhaust System with M-2 Exhaust Canister
Part # 005-3140106V, 005-3140107V, 005-3140108V
9. Check for clearance and alignment, then tighten all
the bolts in this order:
Installation Instructions